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Catalytic dehydration of glycerol to acrolein has the potential to valorise the glut of crude glycerol issuing from biodiesel production. This reaction requires catalysts with appropriate acidity, and intensive research activities have been focused on the application of families of catalysts including zeolites, heteropolyacids, mixed metal oxides and (oxo)-pyrophosphates, as their acidic properties are well-known. Nevertheless, their deactivation by coking remains the main obstacle in the way of large-scale industrial applications. Considering this important issue, various technologies have been proposed for regenerating the catalysts. This review shows that a well-balanced combination of an appropriate catalytic system together with an adapted regeneration process could put large-scale industrial applications within reach.

Catalytic dehydration is one of the possible reactions to valorize the large amounts of glycerol yielding from the transesterification process. Thus, since the biodiesel boom in 2004−2005, many publications proposing various catalytic systems can be found. In this review, the current state of the art based on the most recent publications is presented and discussed in detail with respect to the observed catalytic performance as well as long-term stability. Next to the applied development of new catalysts, a main focus is the influence of the most critical parameter: the acidity of the catalyst and its correlation to the catalytic performance (selectivity and conversion). In addition, recent results on the thermodynamic calculation are presented, thus giving an insight into the most probably involved intermediates.

The massive increase in biodiesel production by transesterification of vegatable oils goes hand-in-hand with the availability of a large volume of glycerol, which must be valorized. Glycerol dehydration to acrolein over acid catalysts is one of the most promising ways of valorization, because this compound is an important chemical intermediate used in, for example, the DL-methionine synthesis. In this Minireview, we give a detailed critical view of the state-of-the-art of this dehydration reaction. The processes developed in both the liquid and the gas phases are detailed and the best catalytic results obtained so far are reported as a benchmark for future developments. The advances on the understanding of the reaction mechanism are also discussed and we further focus particularly on the main obstacles for an immediate industrial application of this technology, namely catalyst coking and crude glycerol direct-use issues.

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The dehydration reaction of glycerol to acrolein is catalyzed by acid catalysts. These catalysts tend to suffer from the formation of carbonaceous species on their surface (coking), which leads to substantial degradation of their performances (deactivation). To regenerate the as-deactivated catalysts, various techniques have been proposed so far, such as the co-feeding of oxygen, continuous regeneration by using a moving catalytic bed, or alternating between reaction and regeneration. Herein, we study the regeneration of supported heteropolyacid catalysts. We show that the support has a strong impact on the thermal stability of the active phase. In particular, zirconia has been found to stabilize silicotungstic acid, thus enabling the nondestructive regeneration of the catalyst. Furthermore, the addition of steam to the regeneration feed has a positive impact by hindering the degradation reaction by equilibrium displacement. The catalysts are further used in a periodic reaction/regeneration process, whereby the possibility of maintaining long-term catalytic performances is evidenced.