Scientific experimental racks are an indispensable supporter in space stations for experiments with regard to meeting different temperature and humidity requirements. The diversity of experiments brings enormous challenges to the thermal control system of racks. This paper presents an indirect coupling thermal control single-phase fluid loop system for scientific experimental racks, along with fuzzy incremental control strategies. A dynamic model of the thermal control system is built, and three control strategies for it, with different inputs and outputs, are simulated. A comparison of the calculated results showed that pump speed and outlet temperature of the cold plate branch are, respectively, the best choice for the control variable and controlled variable in the controller. It showed that an indirect coupling thermal control fluid loop system with a fuzzy incremental controller is feasible for the thermal control of scientific experimental racks in space stations.

The space scientific payload rack is a multifunctional experimental platform, and the requirements of the environmental temperature index are different for diversified experimental modules inside. The air cooling system is an important part of the rack thermal control system. A new type of air cooling system with small size and flexible arrangement is proposed in this paper, that is, micro air ducts with pinhole-sized air vents. The rack physical models of new and traditional air cooling modes are established, respectively. The numerical simulation of the inner air flow is carried out by Ansys Fluent CFD software (Ansys Inc., Canonsburg, PA, USA), which verifies that compared with the traditional method, the temperature field and flow field of the new air cooling method are more uniform, and the heat sources located at the edge of the rack can also be cooled better.

This paper presents an air-oriented spray cooling system (SCS) integrated with a two-phase ejector for the thermal management system. Considering its aeronautical application, the spray nozzle in the SCS is an air-blast one. Heat transfer performance (HTP) of air-water spray cooling was studied experimentally on the basis of the ground-based test. Factors including pressure difference between water-inlet-pressure (WIP) and spray cavity one (PDWIC) and the spray volumetric flow rate (SVFR) were investigated and discussed. Under a constant operating condition, the cooling capacity can be promoted by the growth factors of the PDWIC and SVFR with the values from 51.90 kPa to 235.35 kPa and 3.91 L ⋅ h − 1 to 14.53 L ⋅ h − 1 , respectively. Under the same heating power, HTP is proportional to the two dimensionless parameters Reynolds number and Weber number due to the growth of droplet-impacting velocity and droplet size as the increasing of PDWIC or SVFR. Additionally, compared with the factor of the droplet size, the HTP is more sensitive to the variation in the droplet-impacting velocity. Based on the experimental data, an empirical experimental correlation for the prediction of the dimensionless parameter Nusselt number in the non-boiling region with the relative error of only ± 10 % was obtained based on the least square method.

No abstract