Polyethersulfone (PES) is a polymeric permeable material used in ultrafiltration (UF) membranes due to its high thermomechanical and chemical stability. The hydrophobic nature of PES membranes renders them prone to fouling and restricts the practical applications of PES in the fabrication of water treatment membranes. The present study demonstrates a non-solvent-induced phase separation (NIPS) approach to modifying PES membranes with different concentrations of discrete TiO2 nanotubes (TNTs). Zeta potential and contact angle measurements showed enhanced hydrophilicity and surface negative charge in TNTs/PES nanocomposite membranes compared to unmodified PES membranes. To discern the antifouling and permeation properties of the TNTs/PES membranes, steam assisted gravity drainage (SAGD) wastewater obtained from the Athabasca oil sands of Alberta was used. The TiO2 modified polymer nanocomposite membranes resulted in a higher organic matter rejection and water flux than the unmodified PES membrane. The addition of discrete TNTs at 1 wt% afforded maximum water flux (82 L/m2 h at 40 psi), organic matter rejection (53.9%), and antifouling properties (29% improvement in comparison to pristine PES membrane). An enhancement in fouling resistance of TNTs/PES nanocomposite membranes was observed in flux recovery ratio experiments.
The steam generation processes at the steam-assisted gravity drainage facilities result in huge quantities of wastewater streams, which are characterized by high pH and high silica levels. These concentrated streams need to be neutralized before their disposal via down-hole injection. The neutralization of these high-pH brines results in the formation of a gel-like substance, which makes it difficult to filter the amorphous silica gel. The wastewater used in this study was synthetically prepared using sodium metasilicate to mimic highconcentration silica solutions. Our experiments did not show any advantage of a two-step pH-neutralization process over the single-step process for suppressing silica gelation. A systematic experimental campaign was undertaken to investigate the effects of SiO 2 concentration, NaCl:SiO 2 ratio, and pH on the residual silica concentration, percent silica removal, filtration rate, and filtration effectiveness. For NaCl:SiO 2 ratios higher than 4.5, silica precipitation during pH reduction did not lead to the formation of gel or sol. The response surface methodology (RSM), based on the Doehlert design of experiments, was implemented to optimize the responses and provide high efficacy with fewer experiments. The results from the analysis of variance (ANOVA) analyses of the experimental data were used to evaluate the significance of each term in the quadratic model. 3D response surfaces and 2D contour plots were generated for determining the optimal ranges of independent factors for achieving the maximum silica removal, the highest filtration rate, the best filtration effectiveness, and the minimum residual silica concentration. An optimum operating region was established from the RSM analysis and overlay plot.
The required steam for steam‐assisted gravity drainage (SAGD) oil sands operations is generated using a once‐through steam generator (OTSG) that is fed with relatively poor quality process water. Industries have reported possible solid particle erosion‐related failure in the OTSG boiler tubes because of the transport of precipitated dense inorganic particles. However, the presence of other damage mechanisms, e.g. corrosion, flow accelerated corrosion (FAC), often masks the evidence of erosive wear. Also, industries set an upper limit operating velocity for the OTSG using the API RP 14E guideline, which provides no quantitative erosion rates to determine an operating envelope. This study presents a computational fluid dynamics (CFD) analysis of erosion damage in a SAGD OTSG boiler tube. The results revealed that API RP 14E may not be an effective decision‐making tool for operating the OTSG system. For example, a 10% increase in velocity, even at conditions below the API RP 14E threshold, showed a decrease in the failure time of the boiler tubes by 40%–50%.
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