The penetration enhancement behaviors of a reactive material double-layered liner (RM-DLL) shaped charge against thick steel targets are investigated. The RM-DLL comprises an inner copper liner, coupled with an outer PTFE (polytetrafluoroethylene)/Al reactive material liner, fabricated via a cold pressing/sintering process. This RM-DLL shaped charge presents a novel defeat mechanism that incorporates the penetration capability of a precursor copper jet and the chemical energy release of a follow-thru reactive material penetrator. Experimental results showed that, compared with the single reactive liner shaped charge jet, a deeper penetration depth was produced by the reactive material-copper jet, whereas the penetration performance and reactive material mass entering the penetrated target strongly depended on the reactive liner thickness and standoff. To further illustrate the penetration enhancement mechanism, numerical simulations based on AUTODYN-2D code were conducted. Numerical results indicated that, with increasing reactive liner thickness, the initiation delay time of the reactive materials increased significantly, which caused the penetration depth and the follow-thru reactive material mass to increase for a given standoff. This new RM-DLL shaped charge configuration provides an extremely efficient method to enhance the penetration damage to various potential targets, such as armored fighting vehicles, naval vessels, and concrete targets.
The behind‐plate overpressure effect by a reactive material projectile with a density of 7.7 g cm−3 was investigated by ballistic impact and sealed chamber tests. The reactive projectile was launched onto the initially sealed test chamber with a 2024‐T3 aluminum cover plate with a thickness of 3 mm, 6 mm, and 10 mm, respectively. Moreover, the overpressure signals in the test chamber were recorded by a pressure sensor and a data acquisition system. The experimental results show that the behind‐plate overpressure effect is significantly influenced by plate thickness and impact velocity. For a given plate thickness, the peak overpressure in the test chamber shows an increasing trend with increase of impact velocity. However, for a given impact velocity, when impacting the 6 mm thick aluminum plate, the peak overpressure measured and the impulse delivered to chamber are higher than the values recorded for the 3 mm and 10 mm thick aluminum plates. As such, it is inferred that there is an optimum plate thickness to maximize the behind‐plate overpressure effect by reactive projectile.
In this paper, the reaction characteristic of a novel reactive material, which introduced bismuth trioxide (Bi2O3) into traditional polytetrafluoroethylene/aluminum (PTFE/Al), is studied. The effect of Bi2O3 with different content and particle size on the reaction behaviors of PTFE/Al/Bi2O3 are investigated by drop-weight test and X-ray diffractometer (XRD), including impact sensitivity, energy release performance under a certain impact, and reaction mechanism. The experimental results show that the content of Bi2O3 increased from 0% to 35.616%, the characteristic drop height of impact sensitivity (H50) of PTFE/Al/Bi2O3 reactive materials decreased first and then increased, and the minimum H50 of all types of materials in the experiment is 0.74 times that of PTFE/Al, and the particle size of Bi2O3 affects the rate of H50 change with Bi2O3 content. Besides, with the increase of Bi2O3 content, both the reaction intensity and duration first increase and then decrease, and there is optimum content of Bi2O3 maximizing the reaction degree of the PTFE/Al/Bi2O3. Furthermore, a prediction model for the impact sensitivity of PTFE-based reactive material is developed. The main reaction products include AlF3, xBi2O3·Al2O3, and Bi.
In this research, the bulk density homogenization and impact initiation characteristics of porous PTFE/Al/W reactive materials were investigated. Cold isostatic pressed (CIPed) and hot temperature sintered (HTSed) PTFE/Al/W reactive materials of five different theoretical maximum densities were fabricated via the mixing/pressing/sintering process. Mesoscale structure characteristics of the materials fabricated under different molding pressures were compared while the effect of molding pressures on material bulk densities was analyzed as well. By using the drop weight testing system, effects of the theoretical maximum densities (TMDs), drop heights and molding pressures on the impact initiation characteristics were studied. Quantitatively, characteristic drop heights (H50) for different types of materials were obtained. The two most significant findings of this research are the density homogenization zone and the sensitivity transition zone, which would provide meaningful guides for further design and fabrication of reactive materials.
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