a b s t r a c tDetailed experimental data on the behavior of textured sheet metals under compressive loading is important to describe their tension-compression asymmetry. This is particularly needed for materials that exhibit a strength-differential effect, or in cases where the Bauschinger effect occurs. So far, there is no systematic work describing the third quadrant in the 2D stress space under biaxial compressive loading. This paper presents a new device for biaxial, compressive in-plane testing of thin sheets. Biaxial and uniaxial compression experiments are carried out in the strain controlled device, analyzing the behavior of deep drawing steel sheets with and without skin-pass treatment. Moreover, in order to allow for the experimental description of the yield surfaces, biaxial tensile tests are performed. Detailed numerical validations and experimental strain analysis both for the new specimen for biaxial compressive testing and for the cruciform specimen for biaxial tensile testing show that reasonably homogeneous strain distributions can be achieved. The combined experimental and numerical method presented here allows to evaluate the tension-compression asymmetry of thin sheet materials. The results for the skin-passed condition clearly exhibit a tension-compression asymmetry, which highlights the necessity of biaxial compression tests already in the as-received material condition. The biaxial compression test opens a pathway to a more detailed analysis of the flow behavior of thin sheets under biaxial compression loading.
Interstitial free sheet steels show transient work hardening behavior, i.e. the Bauschinger effect and cross hardening after changes in loading path. This behavior affects sheet forming processes and the properties of the final part. The transient work hardening behavior is attributed to changes in the dislocation structure. In this work, the morphology of the dislocation microstructure is investigated for uniaxial and plane strain tension, monotonic and forward to reverse shear, as well as plane strain tension to shear. Characteristic features such as the thickness of cell walls and the shape of cells are used to distinguish microstructural patterns corresponding to different loading paths. The influence of crystallographic texture on the dislocation structure
In this study, various structuring methods for creating adhesion by mechanical interlocking in the interface of metal/FRP (fiber-reinforced polymer) joints are investigated. A novel processing route using thermal spray coatings as additive structure is presented. Different coating systems are first assessed by axial loading tests with spray-coated plungers for the evaluation of the additive layer adhesion on the metallic base material. Additional microstructures, produced by different abrasive processes (corundum blasting, laser structuring, and fine milling) are compared with the additive structures. All surface structures are characterized by electron microscopy for two sheet materials: DC06 and AA6016-T4. The abrasive structures show a significant material dependence, while the selected coating system offers the adjustment to different base materials by an independent surface layer. The structured metal sheets were further joined to glass-fiber-reinforced polyamide 6 (PA6) by hot pressing to evaluate the interface properties in tensile shear tests. The results confirm a suitability of thermal spray coatings for providing a high bonding strength in metal/FRP joints for both investigated metallic substrate materials.
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