Graphitically encapsulated ferromagnetic Ni nanocrystals have been synthesized via a modified tungsten arc-discharge method. By virtue of the protective graphitic coating, these nanocrystals are stable against environmental degradation, including extended exposure to strong acids. The magnetic properties of the encapsulated particles are characterized with regard to the nanoscale nature of the particles and the influence of the graphitic coating which is believed to be benign insofar as the intrinsic magnetic properties of the encapsulated nanocrystals are concerned. The Curie temperature of graphitically encapsulated Ni nanocrystals is the same as that of microcrystalline Ni. However, saturation magnetization, remanent magnetization, and coercivity of these particles are reduced, for a range of temperatures. The unique features are compared with those of unencapsulated nanocrystalline and coarse microcrystalline nickel particles.
New and modified mechanisms are proposed to account for detailed observations of carbon encapsulation of Fe, Ni, and Co nanocrystals. The mechanisms are based on aerosol and gas phase chemistry and on the catalytic effects of transition metals. Two parameters are found to qualitatively dominate production: the local-path carbon-to-metal ratio (LCM) and the global carbon-to-metal ratio (GCM). LCM's select which mechanisms are active along each pathway within the reactor. The GCM places bounds upon and determines the weighting between different LCM's and thus determines the distribution of different nanoscale products within the collected, macroscopic product. A two part processing parameter ! mechanism ! product map links the components. The generality of the model is discussed throughout with reference to related processes and the encapsulation of other materials.3328
Graphite encapsulated nanocrystals produced by a low carbon tungsten arc were analyzed to determine their chemistry, crystallography, and nanostructural morphology. Metallic nanocrystals of Fe, Co, and Ni are in the face-centered cubic (fcc) phase, and no trace of the bulk equilibrium phases of body-centered cubic (Fe) and hexagonal close-packed (Co) were found. Various analytical techniques have revealed that the encased nanocrystals are pure metal (some carbide was found in the case of Fe), ferromagnetic, and generally spherical. The nanocrystals are protected by turbostratic graphite, regardless of the size of the nanocrystals. The turbostratic graphite coating is usually made up of between 2 and 10 layers. No trace of any unwanted elements (e.g., oxygen) was found. The low carbon: metal ratio arc technique is a relatively clean process for the production of graphite encapsulated nanocrystals.
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