Hierarchical ZnO/ZSM-5 catalysts were prepared by desilication and impregnation with 2 wt % metallic ZnO. X-ray diffraction and Fourier transform infrared (FTIR) results showed that the structures of the hierarchical zeolites were relatively preserved despite desilication but were accompanied with sequential loss in crystallinity, likewise Bro̷ nsted acidity causing decline in conversion or activity of the catalyst. However, pyridine FTIR shows enhancement of the Bro̷ nsted acidic sites. Throughout the activity test, the hierarchical ZnO/ZSM-5 catalysts showed an outstanding performance within 5 h on stream with the average aromatic (benzene, toluene, and xylenes) selectivity trend, represented by their NaOH concentrations 0.3 M > 0.4 M > 0.2 M > 0.1 M corresponding to 61.0, 53.5, 40.3, and 36.8%, respectively. Their average propane conversions within the same period followed a consecutive trend 0.1 M > 0.2 M > 0.3 M > 0.4 M conforming to 34.1, 24.8, 17.3, and 10.2%, respectively. These were compared with that of the reference (ZnO/ZSM-5), which exhibited an average aromatic selectivity of 25.2% and propane conversion of 39.7%. Furthermore, the hierarchical catalyst generally displayed a low amount of C9+ heavier aromatics with the ZnO/ZSM-5(0.3 M) catalyst having the lowest C9+ selectivity of 23.7% compared to the reference catalyst with 72.7% at the same time on stream.
Light alkane aromatization for aromatic compound production, used in petrochemical industries is an attractive area of research. The effect of second metal co-impregnation was investigated in stabilizing zinc on ZSM-5 in aromatization of propane. HZSM-5 was modified with zinc and iron metal by co wet-impregnation and characterized using XRF, XRD, BET, N2-adsorption, FTIR, FTIR-Pyridine, SEM, TEM, H2-TPR and XPS. The effect of different loadings of Iron on Zn/ZSM-5 was investigated on acidity, aromatic yield, product distribution and aromatization performance. Performance test was conducted in a fixed bed reactor at 540 °C, one atmosphere. GHSV of 1200 mL/g-h. Co-impregnation of Zn with Fe improved the catalytic activity and aromatic yield for 10 h time on stream as compared to parent HZSM-5 and Zn/ZSM-5 of very low aromatic yield and propane conversion. Impregnation of Zn as the dehydrogenating metal on HZSM-5 steadily increased aromatic yield from 5% on HZSM-5 to 25% and was steadily dropped to 20% after 10 h TOS. The co-impregnation of iron of 1–3 wt% loading as the second metal for zinc stability with 2 wt% Zn on ZSM-5 improved propane conversion and aromatic yield to 55% for the 10 h TOS. This further enhanced aromatic product distribution and minimized light gases.
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