Scientific bases of self-propagating high-temperature synthesis of refractory materials, recipes, and methods for their creation from local raw material are developed. Thermochemical and kinetic parameters for solid-phase synthesis of systems based on chamotte, chromite, magnesium, and aluminum sulphate, and also phase composition, thermodynamic and physicomechanical properties of the products obtained are determined.Self-propagating high-temperature synthesis (SHS) is one of the promising resource saving and highly productive methods for preparing refractory inorganic compounds, hard, alloys, and refractory materials. SHS is used for preparation of refractory inorganic sheets, objects, coatings with use of mixtures of metal oxides with metal reducing agents and nonmetals as raw materials. This method has been used to prepare a broad range of cast carbides and other hard alloys based on them, a number of borides, and also some silicides and intermetallics. All of these materials have been prepared mainly from chemically pure reagents, whose use increases the cost of synthesized materials. In view of this there is a requirement for carrying out research aimed at use in this process of available raw materials. This work has been carried out in the Institute of Physical Chemistry, Russian Academy of sciences (Chrnogolovka, Moscow region, Russia) under the leadership of A. G. Merzhanov, M. D. Nersesyan, and I. V. Borovinska, Results of studying the SHS mechanism for refractories has been aired in the work of V. I. Yukhvid, E. A. Levashov, and V. N. Shkiro, and others. In Kazakhstan since 1984 in the Chemical Kinetics and Combustion faculty of the S. M. Kirov KazGU under the leadership of G. I. Ksandopulo and M. B. Ismailovthe mechanism of combustion of sodium-thermal systems has been studied leading later to work for an SHS-refractory. However, until recently there has not been a systematic study and practical analysis of creation of highly effective refractory materials for metallurgical units by the SHS method.Studies, carried in RGP National Center for Complex Processing of Mineral Raw Material of the Kazakhstan Republic (RK), and also tests performed in OAO Korporatsiya Kazakhmys, OAO, Kaztsink, OAO Mittal Stil Temirtau, AO TsentralAziyaTsement, AO Transnational Company Kazkhrom, i.e. Aksysk Ferroalloy Plant, TOO Ferrum-Vtor, OOO Staro-Oskol Metallurgical Combine (Staryi Oskol, Russia), and other companies, have made it possible for the first time to develop a theoretical basis for self-propagating high-temperature synthesis of refractory materials and technology for their manufacture from local raw materials, and also to demonstrate the efficiency of their use in metallurgy.Over a number of years more than 35 new forms of refractory materials have been developed (magnesia, chromite-periclase, forsterite, dolomite, dinas) [1 -3], and they have been tested industrially and introduced into ferrous and nonferrous metallurgy enterprises of the Kazakhstan Republic.
MAGNESIA REFRACTORIESExamples are provided in Tables ...