Galvanic sludge wastes (GSW) are produced by the physico-chemical treatments of wastewater generated by electroplating plants. These materials have a significant potential for the production of clay ceramic bricks. This paper focuses on the viability of the inertization of heavy metals from GSW mixed with clays. The original materials *Revised manuscript with no changes marked Click here to view linked References were obtained by mixing three types of raw clay (red, yellow and black) in equal parts with GSW. These mixtures were characterized by XRD, XRF, and chemical elemental analysis CHNS. The dosage of GSW in the Clay-GSW bricks was up to 5 wt%. The bricks were then manufactured using conventional processes. The influence of the amount of GSW was evaluated after firing the clay-GSW composites at 950ºC for 1 hour. The engineering properties of the fired samples, such as density, water absorption, open porosity, water suction and compressive strength, with and without the GSW, were determined. The incorporation of GSW into the clay mix clearly decreased the linear shrinkage and bulk density of the bricks in comparison with the fired clay used as a control. These GSW-clay composites also showed lower open porosity. According to the results obtained for the bulk density of the bricks, samples with GSW addition showed slightly lower values of open porosity than clay bodies, indicating that the GSW-clay samples had slightly higher closed porosity values. This was also shown by SEM. The open porosity, SEM and pore size distribution tests indicated that the porosity generated by the addition of GSW was mainly closed and, therefore, GSW bricks had excellent mechanical properties. The environmental risks of the incorporation of GSW, rich in heavy metals (Cr, Zn, Ni and others), to a clay matrix was evaluated by leaching tests of the fired products. The results indicated a successful inertization of the pollutants.
It is reported the synthesis of CaCO 3 vaterite as stable nanoparticles and submicron-sized by a simple and relatively rapid procedure. XRD, SEM and FTIR techniques have been used to characterize the precipitated products. The synthesis is based on chemical precipitation of inorganic salt precursors, calcium nitrate tetrahydrate and sodium bicarbonate, and using the disaccharide sucrose as an additive in aqueous medium. The role of the disaccharide sucrose is to control the vaterite precipitation after nucleation and growth. It has been found that an increase in sugar concentration promotes the crystal precipitation of vaterite with spherulitic morphology, as revealed by SEM, and changed the surface of the precipitated particles. There is a significant difference between CaCO 3 precipitation in the absence and presence of sucrose. Addition of 0% of sucrose leads to 83% of calcite as identified by XRD methods. In contrast, addition of 67% of sucrose in aqueous medium produces 100% vaterite. The present results may be useful to provide a quick, simple, inexpensive and novel method for the controlled synthesis of new advanced biomaterials based on vaterite particles without hazardous chemicals and inert atmosphere, with great possibilities for industrial scale production.
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