We present a facile, low-cost and cleanroom-free technique for the fabrication of microneedles using molds created by laser ablation. Microneedle mold with high aspect ratios is achieved on acrylic sheet by engraving a specific pattern of crossover lines (COL) using CO 2 laser cutter. Ablating COL pattern on the acrylic sheet creates a sharp conical shape in the center of the design. We have shown that a variety of microneedle shapes with different heights and tip angles can be easily achieved by changing the number and the length of the COL. Polydimethylsiloxane (PDMS) microneedles were fabricated by casting the PDMS on the mold. The resulted PDMS microneedles are oxygen plasma treated and then silanized. Another PDMS layer is casted on PDMS microneedles and detached after curing. The silanization prevents those two layers of PDMS from bonding to each other and makes them easily detachable. After detachment of the PDMS mold of microneedles, the mold is used to fabricate degradable polyvinyl alcohol microneedle patch suitable for transdermal drug delivery. The release kinetics of the needles are also shown and discussed in order to prove the applicability of the needles.

We present a disposable low cost paper-based metamaterial for sensing liquids based on their dielectric properties. The sensor is based on resonance shift due to the change in the effective capacitance of each resonator in the metamaterial array. Key novelty in the design is the implementation of metamaterial on low cost and ubiquitous paper substrate. This metamaterial-on-paper sensor is fabricated in a totally cleanroom-free process using wax printing and screen printing. Wax patterning of paper enables creation of microfluidic channels such that liquid analytes can be delivered to each metamaterial unit cell for sensing. Screen printing is used to implement disc shaped resonator unit cells. We demonstrate sensing of liquids: Oil, methanol, glycerol and water each showing an average resonance frequency shift of 1.12 (9.6%), 4.12 (35.4%), 8.76 (75.3%) and 11.63 GHz (100%) around the center frequency of around 94 GHz respectively. Being label-free, this approach can be expanded to sense other liquids based on their dielectric constants.

Technologies capable of noninvasively sampling different locations in the gut upstream of the colon enable new insights into the role of organ-specific microbiota in human health. Herein, an ingestible, biocompatible, battery-less, 3D-printed microengineered pill with an integrated osmotic sampler and microfluidic channels for in vivo sampling of the gut lumen and its microbiome upstream of the colon is discussed. The pill's sampling performance is characterized using realistic in vitro models and validated in vivo in pigs and primates. Herein, the results show that the bacterial populations recovered from the pill's microfluidic channels closely resemble the bacterial population demographics of the microenvironment to which the pill is exposed. Herein, it is believed that such lab-on-a-pill devices revolutionize the understanding of the spatial diversity of the gut microbiome and its response to medical conditions and treatments.

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Three-dimensional printers have revolutionized many scientific fields with its low-cost, accessibility and ease of printing. In this paper, we show how stereolithography (SLA) based 3D printers can enable realization of innovative 3D optical devices formed through the fusion of metamaterials with geometrical optics or MEGO. It utilizes a combination of desktop SLA 3D printer and metal deposition/coating systems. Using this approach, we present innovative metamaterial embedded optical components such as mushroom-type metamaterials, curved wide-angle metamaterial absorbers/reflectors and a frequency selective moth eye hemispherical absorber. Finally a unique MEGO device formed through the fusion of a frequency selective metamaterial with an optical parabolic reflector has been demonstrated that combines their individual properties in a single device. The fabricated MEGO devices operate in the millimeter wave frequency range. Simulation and measurement results using terahertz continuous-wave spectrometer validate their functionality and performance. With improving resolution in 3D printing, MEGO devices will be able to reach Terahertz and optical frequencies in the near future.

There is a need to develop a simple cost-effective approach for wireless detection of whether package is or was open en route during transportation. Existing approaches rely on electronic devices that need sensors with on-board and continuous power source for sensing and data logging. This paper presents three different battery-free, cost-effective, Radio-Frequency Identification (RFID)-based solutions for the detection of tampering or package opening. The first solution is for real-time opening detection. Opening or closing the package leads to unfolding or folding of the flexible-based antenna, which activates or deactivates the RFID tag. The second solution is for recording and memorizing package opening using a printed switch that shunts the antenna of the RFID tag. Opening causes a permanent disconnection of this switch activating the RFID. This change is irreversible; thus, the sensor memorizes the specific opening event without any additional electronic memory device. The third solution is for all-around package security using an RFID-based thread. Opening the package from any side allows changes in the radiation profile so the package condition can be wirelessly sensed. The approaches have been simulated and validated experimentally.

Microneedles offer a convenient transdermal delivery route with potential for long term sustained release of drugs. However current microneedle technologies may not have the mechanical properties for reliable and stable penetration (e.g. hydrogel microneedles). Moreover, it is also challenging to realize microneedle arrays with large size and high flexibility. There is also an inherent upper limit to the amount and kind of drugs that can be loaded in the microneedles. In this paper, we present a new class of polymeric porous microneedles made from biocompatible and photo-curable resin that address these challenges. The microneedles are unique in their ability to load solid drug formulation in concentrated form. We demonstrate the loading and release of solid formulation of anesthetic and non-steroidal anti-inflammatory drugs, namely Lidocaine and Ibuprofen. Paper also demonstrates realization of large area (6 × 20 cm2) flexible and stretchable microneedle patches capable of drug delivery on any body part. Penetration studies were performed in an ex vivo porcine model supplemented through rigorous compression tests to ensure the robustness and rigidity of the microneedles. Detailed release profiles of the microneedle patches were shown in an in vitro skin model. Results show promise for large area transdermal delivery of solid drug formulations using these porous microneedles.

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