Excessive torque and drag can be critical limitation during drilling highly deviated oil wells. Using the modeling is regarded as an invaluable process to assist in well planning and to predict and prevent drilling problems. Identify which problems lead to excessive torque and drag to prevent cost losses and equipment damage. Proper modeling data is highly important for knowing and prediction hole problems may occur due to torque and drag and select the best method to avoid these problems related to well bore and drill string. In this study, Torque and drag well plan program from landmark worldwide programming group (Halliburton Company) used to identify hole problems.one deviated well in Zubair oil fields named, ZB-250 selected for analyses the effect of friction factor on torque and effective `tension of the drill string along well depth, moreover the effect of well bore problems such as; mud losses, accumulation of cutting bed in the well bore, stuck pipe, caving, sloughing, high torque and drag values on drill string components and well trajectory. Wells data which include hole section size, mud properties, well profile survey, casing string depth, rig specification, drill string components, drilling parameters like weight on bit, rotary speed and flow rate were used to compare between planning and drilling stages for these wells and identify the reasons of difference between these stages. The results showed a difference for the drilling phase and increasable in effective tension, torque, pick up and slack off drag, measured string weight, and possibility to occur the buckling if compare with planning phase. Wellbore instability, high friction factor, high tortuosity, high flow rate ,stuck pipe , excessive drag spot, partial to total losses, increase of drilling parameters, hard formations and bad hole cleaning, all these factors yield to this difference between planning and actual phases. When drilling hole section 8.5", the main causes of varying were drilling fluid losses, high value of friction factor, stuck pipe and friction forces when the maximum torque was (16 to 20 klb-ft) and pick up weight (20-40 klb)
There are varieties of reasons lead for drilling horizontal wells rather than verticals. Increasing the recovery of oil, especially from thin or tight reservoir permeability is the most important parameter. East Baghdad oil field considered as a giant field with approximately more than 1billion barrel of a proved reserves accompanying recently to low production rate problems in many of the existing wells. It is important to say that presence of of horizontal wells in East Baghdad field especially by converting some of already drilled wells by re-entry drilling horizontal sections may provide one of best solutions for the primary development stage in East Baghdad field which may be followed by drilling new horizontal wells or using multilateral wells. Advance software (Well Test/FAST) has been used to convert the production data for the already drilled vertical wells to horizontals to simulate the productivity. It can be concluded that no measurements available for the ratio of anisotropy (Kv/Kh); in East Baghdad Oil Field therefore, the wells productivity has been estimated using wide range of anisotropy ratios that will help the field operator to determine exactly wells productivity. Moreover, it helps to recommend the effectiveness of applying hydraulic fracturing in improving horizontal well productivity. The results show that it could be used well EB-32 as a re-entry horizontal well with an optimum section length of 1500-2000ft wich give the best production rate. The same result could be stated for EB-10 with somewhat higher productivity than EB-32.
Rock failure during drilling is an important problem to be solved in petroleum technology. one of the most causes of rock failure is shale chemical interaction with drilling fluids. This interaction is changing the shale strength as well as its pore pressure relatively near the wellbore wall. In several oilfields in southern Iraq, drilling through the Tanuma formation is known as the most challenging operation due to its unstable behavior. Understanding the chemical reactions between shale and drilling fluid is determined by examining the features of shale and its behavior with drilling mud. Chemical interactions must be mitigated by the selection of suitable drilling mud with effective chemical additives. This study is describing the laboratory methods that concern testing and evaluating the shale instability encountered while drilling operations. The cutting samples are collected from the targeted formation and used to categorize shale reactivity levels and the required additives to inhibit the clay instability. These tests include the descriptive method with the various analytical technique of standard laboratory equipment. The shale testing techniques are the Scanning Electron Microscope (SEM), X-ray Diffraction, X-ray Fluorescence, Cation-Exchange, Capacity (CEC), and Capillary Suction Timer test (CST). Also, Linear swelling meter test (LSM) was performed to enhance the development plan. Tanuma formation contains moderately active clay with the presence of microfractures and micropores in its morphology. And it is controllable by using polymer muds with 8 % of inorganic inhibitor (e.g., KCL), filtration controls additives, and poly amino acid hydration suppressant which showed minimum swelling percentage.
The oil and gas industry, wellbore instability plays an important role in financial losses and stops the operations while the drilling which leads to extra time known as non-productive time. In this work, a comprehensive study was carried out to realize the nature of the instability problems of the wellbore in Rumaila oilfield to improve the well design. The study goal is to develop a geomechanical model in one dimension by utilizing Schlumberger Techlog (Version 2015) software. Open hole wireline measurements were needed to develop the model. The model calibrating and validating with core laboratory tests (triaxial test), well test (Mini-frac test), repeated formation test. Mohr-Coulomb, Mogi-Coulomb, and Modified Lade are the three failure criteria which utilized to analyze the borehole breakouts and to determine the minimum mud weight needed for a stable wellbore wall. For more accuracy of the geomechanical model, the predicted profile of the borehole instability is compared with the actual failure of the borehole that is recorded by caliper log. The results of the analysis showed that the Mogi-Coulomb criteria are closer to the true well failure compared with the other two criteria and considered as the better criteria in predicting the rock failure in the Rumaila oilfield. The wellbore instability analysis revealed that the vertical and low deviated wells (less than 40º) is safer and more stable. While, the horizontal and directional wells should be drilled longitudinally to the direction of the minimum horizontal stresses at a range between 140º–150º North West-South East and the mud weight recommended is increased to 10.5 ppg to avoid most of instabilities problems. The results contribute in development plan of the wells nearby the studied area and decreasing NPT and cost.
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