In order to reduce the residual moisture in lithium‐ion batteries, electrodes and separators need to be post‐dried prior to cell assembly. On an industrial scale, this is often conducted batch‐wise in vacuum ovens for larger electrode and separator coils. Especially for electrodes, the corresponding post‐drying parameters have to be carefully chosen to sufficiently reduce the moisture without damaging the sensitive microstructure. This requires a fundamental understanding of structural limitations as well as heat transfer and water mass transport in coils. The aim of this study is to establish a general understanding of the vacuum post‐drying process of coils. Moreover, the targeted design of efficient, well‐adjusted and application‐oriented vacuum post‐drying procedures for electrode coils on the basis of modelling is employed, while keeping the post‐drying intensity as low as possible, in order to maintain the sensitive microstructure and to save time and costs. In this way, a comparatively short and moderate 2‐phase vacuum post‐drying procedure is successfully designed and practically applied. The results show that the designed procedure is able to significantly reduce the residual moisture of anode and cathode coils, even with greater electrode lengths and coating widths, without deteriorating the sensitive microstructure of the electrodes.
To improve the performance of lead-free piezoelectric composites, the functionalization of the filler particles has been suggested as a successful strategy in several recent reports. The details of the functionalization process, however, are not clear, nor is its influence on the dielectric properties of the composites. This study reports a systematic investigation of the functionalization process parameters of barium titanate nanoparticles (BTONP) with 3-(trimethoxysilyl)propyl methacrylate (TMSPM) used as a linker to an acrylate-based matrix polymer. Functionalization process temperature, time, functionalization agent ratio, solvent, and catalyst influence on the functionalization degree were measured by thermogravimetric analysis (TGA), elemental analysis, and Fourier-transform infrared (FTIR) spectroscopy. Elevated temperature and average functionalization time led to the highest functionalization degree in the form of a TMSPM monolayer on the particle surface. Three solvents, with and without catalysts, were investigated and two types of functionalized BTONP were selected for composite manufacturing. To this end, the functionalized particles were used to manufacture 10 vol.% BTONP/photopolymer UV light-curable composite suspensions. After solidification of the suspensions by exposure to UV light, the microstructure and dielectric properties of the resulting composites were investigated. It was seen that functionalization improves the dispersion of particles, increases suspension viscosity, and decreases the curing depth and dielectric properties.
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