A potentially more environmentally compatible approach was evaluated, involving the use of an enzyme (X) stage optimally inserted into various bleaching sequences for Eucalyptus kraft pulps. The efficacy of the X stage was evaluated in terms of final brightness, CIE whiteness, post-color number (brightness reversion), effluent characteristics, etc. The results showed considerable benefits with an enzymatic pre-treatment bleaching sequence for improved final pulp brightness (1.6 units higher) and reduced adsorbable organic halogens (AOX) (32% lower), in addition to improved biological oxygen demand (BOD) to chemical oxygen demand (COD) ratio, when using 0.5 kg/t pulp dosage of xylanase; enzymatic posttreatment bleaching sequences were observed to boost final CIE whiteness up to 3.4 units and to reduce post color number by 48% at 0.5 kg/t pulp dosage of xylanase. In addition, approximately 32% reductions in AOX released, as well as appreciable improvement in BOD-to-COD ratio, were observed in the bleach effluents. An improved ratio of BOD-to-COD facilitates possible enhancement in the bio-degradability of discharge effluents in a secondary treatment stage. Nine different bleaching sequences were compared. Three sequences for each category (pre-treatment, intermediate, and post-treatment bleaching sequences) were performed to provide an overview of the influence of xylanase treatment on various pulp properties and environmental sum parameters of the ensuing effluents.
This study outlines the results of a biobleaching study of acacia (A. mangium) and eucalyptus (E. globulus) hardwood kraft pulps with commercial xylanase (Optimase CX 72 L). The comparative study was carried out using an elemental chlorine-free (ECF) bleaching sequence (D0EPD1D2) after the enzyme (X) stage. The enzyme treatment resulted in improved optical properties with a reduction in bleach chemical consumption. At an equivalent bleach chemical consumption, a brightness gain of 2.1 and 1.7 units and a whiteness gain of 2.7 and 2.3 units were observed with xylanase treatment in acacia and eucalyptus pulps, respectively. In ECF bleaching using the D0EPD1D2 sequence, a final brightness was achieved to the extent of 90% ISO and 89% ISO for acacia and eucalyptus, respectively, at an equivalent charge of bleach chemicals. The post-color (PC) number was also reduced by up to 45% for both hardwood pulps compared with the control. The bleachability of acacia was observed to be significantly higher than that of eucalyptus. In addition, a 17.0% and 23.0% reduction in chlorine dioxide and sodium hydroxide, respectively, were obtained for both hardwood pulps after xylanase pre-bleaching, thus indicating an environmentally friendly approach to the process.
It is never too late or too early to invent alternative processes for the betterment of our routine life. For paper production, trees are being cut in huge quantities each day, and this directly affects our day to day life by making atmospheric conditions less favorable. Waste paper can be recycled on average 4 to 6 times while maintaining acceptable qualities in recycled paper. To save forest resources, we should move ahead towards using more and more waste paper for paper production. A wasted resource can be recycled either to make the same product or by manufacturing new products, e.g. cardboard boxes, newspaper, writing and printing papers, and paper bags, etc. Several waste paper grades are not being fully utilized, and their use might allow increased paper recycling to produce new recovered paper with specified paper qualities. Polycup stock is an example of an under-utilized type of wastepaper that has the potential to substitute effectively for virgin pulp production.
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