This work deals with the design, the characterization, and testing of a novel glass-ceramic to be used as sealant for planar solid oxide fuel cells and its compatibility with Mn1.5Co1.5O4-coated Crofer22APU. Thermal, sintering, and crystallization behavior and thermo mechanical properties of the sealant are reviewed and discussed, indicating therefore that these compositions can be deposited at 850C and provide an excellent compatibility with both the Mn1.5Co1.5O4-coated Crofer22APU and the anode-supported electrolyte. In particular, Mn1.5Co1.5O4-coated Crofer22APU/sealant/anode-supported-electrolyte joined samples have been submitted to thermal tests (in air atmosphere) from RT to 800C (SOFC operating temperature) up to 500 h. No interactions, cracks formation, or failure were observed at the Mn1.5Co1.5O4-coated Crofer22APU/sealant interface and between the glass-ceramic and the anode-supported-electrolyte after 500 h of thermal tests in air atmosphere
Different approaches are used for the integration of ceramic components in solid oxide fuel cells stacks, where dissimilar materials (ceramics and metals) have to be joined and coupled for a reliable long term operation. This work focuses on the mechanical characterisation of a glass ceramic sealant used for the joining of Crofer22APU metallic interconnect samples as well as the interaction with a preoxidised Crofer22APU. Crofer22APU-glass ceramic sealant joined samples are tested by two different mechanical tests. Hourglass samples with different geometries were tested using an in-house developed torsion test machine at room temperature. In addition, their mechanical strength was also evaluated according to the ISO 13124 standard. The comparison of the two different testing methods, with particular focus on the shear strength of the joined samples, are reviewed and discussed.
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