The aluminium alloy sheet forming processes forging in rubber pad and diaphragm presses (also known as hydroforming processes) are simple and economical processes adapted to aeronautical production. Typical defects of these processes are elastic recovery, necking, and wrinkling, and they present difficulties in control mainly due to property variations of the sheet material that take place during the process. In order to make these processes robust and unresponsive to material variations, a multiobjective optimization methodology based on the Taguchi method is proposed in the present study. The design of experiments and process simulation are combined in the methodology, using the nonlinear finite element method. The properties of sheet material are considered noise factors of the hydroforming process, the objective being to find a combination of the control factors that causes minimal defects to noise factors. The methodology was applied to an AA2024-T3 aluminium alloy sheet of 1 mm thickness stamping process in a diaphragm press. The results allowed us to establish the optimal pressure values, friction coefficient between sheet and block, and friction coefficient between sheet and rubber to reduce the elastic recovery variations and the minimal thickness before noise facts.
The application of passive design strategies in ships, such as the use of superstructures with high thermal insulation, allows the energy demand of heating, ventilation, and air conditioning systems to be reduced. There is a knowledge gap in the scientific literature on the possibilities to thermally characterize superstructures. Knowing such possibilities would make a methodology available for the quality control of naval constructions and for the inspection of the appropriate state of insulations in existing ships. For this purpose, a total of three different typologies of ship superstructures were monitored, and the data obtained were analyzed by using various existing approaches for the thermal characterization of façades: the heat flow meter method and temperature measurement methods. The results showed that the heat flow meter method constitutes a valid methodology to obtain representative results. In addition, guaranteeing a thermal gradient dependent of the wall typology and placing probes in zones not influenced by thermal bridges ensure that representative results are achieved.
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