It is well known that the mechanical properties of lithium‐ion battery electrodes impact their electrochemical performance. This is especially critical for Si‐based negative electrodes, which suffer from large volume changes of the active mass upon cycling. Here, this study presents a postprocessing treatment (called maturation) that improves the mechanical and electrochemical stabilities of silicon‐based anodes made with an acidic aqueous binder. It consists of storing the electrode in a humid atmosphere for a few days before drying and cell assembly. This results in a beneficial in situ reactive modification of the interfaces within the electrode. First, the binder tends to concentrate at the silicon interparticle contacts. As a result, the cohesion of the composite film is strengthened. Second, the corrosion of the copper current collector, inducing the formation of copper carboxylate bonds, improves the adhesion of the composite film. The great improvement of the mechanical stability of the matured electrode is confirmed by in‐operando optical microscopy showing the absence of film delamination. The result is a significant electrochemical performance gain, up to a factor 10, compared to a not‐matured electrode. This maturation procedure can be applied to other types of electrodes for improving their electrochemical performance and also their handling during cell manufacturing.
In this work, exhaustive characterizations of 3D geometries of LiNi1/3Mn1/3Co1/3O2 (NMC), LiFePO4 (LFP), and NMC/LFP blended electrodes are undertaken for rational interpretation of their measured electrical properties and electrochemical performance. X‐ray tomography and focused ion beam in combination with scanning electron microscopy tomography are used for a multiscale analysis of electrodes 3D geometries. Their multiscale electrical properties are measured by using broadband dielectric spectroscopy. Finally, discharge rate performance are measured and analyzed by simple, yet efficient methods. It allows us to discriminate between electronic and ionic wirings as the performance limiting factors, depending on the discharge rate. This approach is a unique exhaustive analysis of the experimental relationships between the electrochemical behavior, the transport properties within the electrode, and its 3D geometry.
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