Furan-2,5-dicarboxylic acid has been introduced in recent years as a green aromatic monomer toward the design of aromatic (co)polyesters with enhanced properties, i.e., polyethylene furanoate (PEF) that can definitely compete with its petroleum-based counterpart, i.e., polyethylene terephthalate (PET). In an attempt to produce biobased semiaromatic copolyesters in an efficient eco-friendly approach, we report herein the polycondensation of diethyl furan-2,5-dicarboxylate (DEFDC) with different aliphatic diols and diesters of variable chain length catalyzed by an immobilized lipase from Candida antarctica using a two-step polymerization reaction carried out in diphenyl ether. The influence of diol and diester chain length, the molar concentration of DEFDC, and the effect of enzyme loading were assessed via nuclear magnetic resonance (NMR), gel permeation chromatography (GPC), differential scanning calorimetry (DSC), and wide-angle X-ray scattering (WAXS). With high quantities of DEFDC, significant differences in terms of M̅ n buildup were noticed. Only longer diols starting from octane-1,8-diol successfully reacted with up to 90% DEFDC as opposed to only 25% DEFDC reacting with short diols such as butane-1,4-diol. While varying the chain length of the diester, it was evident that shorter diols such as hexane-1,6-diol have better reactivity toward longer diesters, while dodecane-1,12-diol was reactive toward all tested diesters. The incorporation of long chain fatty dimer diols such as Pripol 2033 led to polyesters with higher M̅ n and was successfully used to overcome the limitations of poor reactivity observed in the case of short diols in the presence of high furan content. The DSC results showed a pseudoeutectic behavior as a function of increasing the mol % of DEFDC, and a change in the crystalline phase was confirmed via WAXS analysis. Finally, this work showed the successful enzyme-catalyzed synthesis of several DEFDC biobased semiaromatic copolyesters with variable interesting properties that can be further optimized for possible applications in food packaging as well as other possibilities.

Among the various catalysts that can be used for polycondensation reactions, enzymes have been gaining interest for three decades, offering a green and eco-friendly platform towards the sustainable design of renewable polyesters. However, limitations imposed by their delicate nature, render them less addressed. As a case study, we compare herein bulk and solution polycondensation of 1,6-hexanediol and diethyl adipate catalyzed by an immobilized lipase from Candida antarctica. The influence of various parameters including time, temperature, enzyme loading, and vacuum was assessed in the frame of a two-step polymerization with the help of response surface methodology, a statistical technique that investigates relations between input and output variables. Results in solution (diphenyl ether) and bulk conditions showed that a two-hour reaction time was enough to allow adequate oligomer growth for the first step conducted under atmospheric pressure at 100 °C. The number-average molecular weight (Mn) achieved varied between 5000 and 12,000 g·mol−1 after a 24 h reaction and up to 18,500 g∙mol−1 after 48 h. The statistical analysis showed that vacuum was the most influential factor affecting the Mn in diphenyl ether. In sharp contrast, enzyme loading was found to be the most influential parameter in bulk conditions. Recyclability in bulk conditions showed a constant Mn of the polyester over three cycles, while a 17% decrease was noticed in solution. The following work finally introduced a statistical approach that can adequately predict the Mn of poly(hexylene adipate) based on the choice of parameter levels, providing a handy tool in the synthesis of polyesters where the control of molecular weight is of importance.

The epimerization of polylactide is reported in the presence of 1,5,7triazabicyclo[4.4.0]dec-5-ene (TBD) at 105°C in toluene. The extent of the reaction depends on the amount of TBD introduced and the reaction time. Up to ca. 46% D units can be formed starting from poly(L-lactide) in the presence of 5 mol% TBD. The epimerization rate is slightly higher for D-stereoisomers vs. L-stereoisomers. From the decrease of the number-average molecular weight observed, a concomitant chain scission reaction is observed. A possible mechanism based on a nucleophilic attack of TBD is proposed based on NMR analyses, notably DOSY, MALDI ToF mass spectrometry and IR spectroscopy. The implications of the work in the field of polymer synthesis and chemical recycling of polylactide are discussed.

Levoglucosan (LGA) is an anhydrous pyrolytic sugar that has gained increasing attention in recent years. The highest focus on the conversion of LGA and other anhydro carbohydrates obtained from cellulose aims at the valorization of these molecules and their application in multiple fields such as chemical and pharmaceutical industries. LGA presents a rigid structure with three hydroxyl groups on a pyranose ring, making it a promising building block for the synthesis of bio-based thermoplastic polymers with pending OH groups as soon as a regioselective polymerization is reached. In this work, a lipase-catalyzed series of LGA-containing terpolymers were synthesized for the first time via regioselective transesterification in two-stage polymerization. LGA was reacted with diethyl adipate/sebacate and α,ω-diols to give terpolymers with up to 35% of LGA content (related to the α,ω-diol content), number-average molecular weights (M n) of up to 7900 g·mol–1, and up to 94% yield. It was observed that the amount of LGA in the polymer structure affects the crystallinity, hydrophilicity, and melting point of the polymers. We also evaluated the effect of LGA loading and the comonomer’s size on yields, molecular weight, and the incorporation of LGA in the polymer structure. High loads of LGA lead to a decrease in the yield, but a higher molecular weight and higher extent of LGA incorporation in the polymer can be obtained.