A novel concept of structural supercapacitors based on carbon fibre-reinforced composites has been introduced that can simultaneously act as a structural component and an electrical energy storing device. Supercapacitors consisting of woven carbon fibre mat electrodes; filter paper insulator and crosslinked poly(ethylene glycol) diglycidylether/diglycidylether of bisphenol-A polymer electrolytes were fabricated. Brunauer–Emmett–Teller surface area analysis and tensile tests were conducted on the as-received and activated carbon fibre reinforcements. Compression tests and ionic conductivity measurements were conducted on the polymer electrolytes while charge/discharge electrochemical tests and shear testing were done on the structural supercapacitors. This was to investigate the implications of increased diglycidylether of bisphenol-A loading in crosslinked poly(ethylene glycol) diglycidylether polymer electrolytes and carbon fibre activation on the multifunctionality of structural supercapacitors. The addition of diglycidylether of bisphenol-A increased the compressive stiffness, although the ionic conductivity was compromised. Specific capacitance of the structural supercapacitors was increased with the chemical activation of carbon fibre electrodes. Carbon fibre activation led to improved specific capacitance of the structural supercapacitors and the addition of diglycidylether of bisphenol-A increased the shear modulus, although the specific capacitance was compromised.
We have developed structural supercapacitors that can carry mechanical loads as well as can store electrochemical energy simultaneously. Structural supercapacitors are fabricated by impregnating carbon fibre mat electrodes and glass fibre mat separator with crosslinked poly(ethylene glycol) diglycidylether polymer electrolyte using the resin infusion under flexible tooling method. In this study, design parameters of the structural supercapacitors have been explored including the separators and the polymer electrolytes. The fabricated structural supercapacitors have been characterised using charge–discharge method and impedance spectroscopy to evaluate the electrochemical performance and in-plane shear properties to evaluate the mechanical performance. A structural supercapacitor, exhibiting a specific capacitance of 10.3 mF/cm3 and a shear modulus of 0.50 GPa simultaneously, have been fabricated.
Novel structural supercapacitors have been fabricated which can simultaneously carry mechanical loads as well as store electrochemical energy. Structural supercapacitors are fabricated by impregnating activated carbon fibre mat electrodes and glass fibre mat separator with crosslinked polymer electrolytes using the resin infusion under flexible tooling method. Mesoporous silica particles are also used as reinforcements to further improve the electrochemical and mechanical performance of structural supercapacitors. The fabricated structural supercapacitors have been characterised through chronoamperometry method and impedance spectroscopy to evaluate the electrochemical performance and in-plane shear properties to evaluate the mechanical performance. A multifunctional structural supercapacitor, exhibiting simultaneously a power density of 34 W kg−1, an energy density of 0.12 Wh kg−1 and a shear modulus of 1.75 GPa, has been fabricated.
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