This paper deals with the rolling resistance of heavy vehicle tyres measured on a large drum under dynamically varying vertical load. The aim is to simulate in the laboratory the dynamic loading conditions arising from interaction of the vehicle with a randomly rough road. A dynamically varying vertical force is generated using a hydraulic actuator. A comprehensive set of experimental data for two different truck tyres is presented, and the influence of dynamic load on the mean rolling resistance is quantified and discussed. The measurements indicate that there is no significant effect of dynamic vertical load on the mean rolling resistance of the two tyres tested.
This paper proposes a versatile model for optimizing the performance of a rectangular cantilever beam piezoelectric energy harvester used to convert ambient vibrations into electrical energy. The developed model accounts for geometric changes to the natural frequencies, mode shapes and damping in the structure. This is achieved through the combination of finite element modelling and a distributed parameter electromechanical model, including load resistor and charging capacitor models. The model has the potential for use in investigating the influence of numerous geometric changes on harvester performance, and incorporates a model for accounting for changes in damping as the geometry changes. The model is used to investigate the effects of substrate and piezoelectric layer length, and piezoelectric layer thickness on the performance of a microscale device. Findings from a parameter study indicate the existence of an optimum sample length due to increased mechanical damping for longer beams and improved power output using thicker piezoelectric layers. In practice, harvester design is normally based around a fixed operating frequency for a particular application, and improved performance is often achieved by operating at or near resonance. To achieve unbiased comparisons between different harvester designs, parameter studies are performed by changing multiple parameters simultaneously with the natural frequency held fixed. Performance enhancements were observed using shorter piezoelectric layers as compared to the conventional design, in which the piezoelectric layer and substrate are of equal length.
This paper presents a novel optimization technique in straight-build assembly to control variation propagation. The optimization technique is developed by minimizing the eccentricity stage by stage in the assembly. The straight-build assembly model is derived from connective assembly models, easily expressing the part-to-part relationships. Any measurement error or process error in the assembly can be easily incorporated in the model. This approach can be also used to predict the final assembly quality while the design is still at the conceptual stage. The straight-build assembly is validated by using statistical analysis through two case studies: a simple identical cylindrical-component assembly and a practical non-identical cylindrical-component assembly. The variation propagation can be reduced significantly for the straight-build assembly, compared to the direct-build assembly without optimization. The results show how the variation propagation control is related to process noise and measurement accuracy. The simulation results also show that minimal variation can be achieved at reduced cost by properly selecting the accuracy of measurement, according to process procedures. The information obtained provides a practical and useful approach for design engineers. The potential applications of the straight-build assembly are also illustrated.
Fixtures are used to fixate, position and support workpieces and represent a crucial tool in manufacturing. Their performance determines the result of the whole manufacturing process of a product. There is a vast amount of research done on automatic fixture layout synthesis and optimisation and fixture design verification. Most of this work considers fixture mechanics to be static and the fixture elements to be passive. However, a new generation of fixtures has emerged that has actuated fixture elements for active control of the part-fixture system during manufacturing operations to increase the end product quality. This paper analyses the latest studies in the field of active fixture design and its relationship with flexible and reconfigurable fixturing systems. First, a brief introduction is given on the importance of research of fixturing systems. Secondly, the basics of workholding and fixture design are visited. After which the
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