This paper proposes a two-stage conversion of biomass into gas, which consists of pyrolysis at 500–600 °C and steam reforming/gasification at 600–700 °C, and has a special feature of recycling of the potassium (K) catalyst. The proposed process was simulated experimentally employing K-loaded cedar as the feedstock and char from its pyrolysis as the catalyst for tar reforming. Tar from the pyrolysis was reformed over the char in a sequence of carbon deposition onto the pore surface and K-catalyzed steam gasification of the deposit, while K-catalyzed char gasification created active pores simultaneously. At the steam/carbon molar ratio of 0.55–1.10, the catalysis of K simultaneously realized the concentration of heavy tar (boiling point temperature > 336 °C) in the product gas as low as 20 mg m3 N dry and progress of the char gasification as fast as that of char formation by the pyrolysis. The concentration of hydrogen in the product gas exceeded 50 vol % dry. A portion of K was released from the pyrolyzing cedar, fully captured by the char bed of the reformer, and involved in the steam reforming and gasification. A major portion of K retained in/on the spent char was extracted with water. The resulting aqueous solution of K was ready to be used as spray for K loading on the feedstock.
Cokes with tensile strengths of 6À37 MPa were prepared by binderless briquetting and subsequent carbonization up to 900 °C of pulverized Victorian brown coal that had little fluidity and very low reflectance. Application of mechanical pressures of 64À128 MPa at temperatures of 130À200 °C caused softening of the coal because of mobilization of both low-and high-molecularmass components, deformation of the coal matrix, and then coalescence/bonding of particles. The resulting coke had a density as high as 1.1À1.3 g/cm 3 and tensile strength of 28À37 MPa, which was 5À6 times that of conventional metallurgical coke.
H bo , as a function of temperature in the range of 298.15-1000 K, of which experimental determination has not been done so far. The two equations proposed in this work allow estimation of the standard enthalpy of formation, H bo,0 , and the difference in the enthalpy between 298.15 K and a given temperature, ∆H bo (T), respectively, only based on the overall C, H and O contents of crude bio-oil of that N and S contents are lower than 0.5 and 0.1 wt%-daf, respectively. These equations were optimized using thermodynamic data of 290 and 141 organic compounds for H bo,0 , and ∆H bo (T), respectively. Given the yields of bio-oil, char and gas, the elemental compositions of the bio-oil and char, and chemical composition of the gas, the proposed equations predict the heat required for the biomass pyrolysis, Q py (T py), which is defined as the enthalpy difference between the products at the pyrolysis temperature, T py , and biomass at 298.15 K. The predicted Q py at T py = 773-823 K for five different types of dry biomass was in the range of 1.1-1.6 MJ kg-1 .
Production of coke from lignites was studied in continuation of a previous study that demonstrated effectiveness of a sequence of hot briquetting and carbonization on preparation of high strength coke from a lignite. Cokes were prepared from four Indonesian lignites with or without pretreatments such as hydrothermal treatment (HT) at 200−300 °C, acid washing (AW), and a combination of them (HT−AW). The hot briquetting of the raw lignites at temperature and mechanical pressure of 200 °C and 128 MPa, respectively, enabled cokes to be produced with a tensile strength (TS) of 7−22 MPa. The pretreatments, AW and HT at 200 °C (HT200), increased TSs of resulting cokes to 18−24 and 13−36 MPa, respectively. A sequence of HT200 and AW further increased TSs of cokes to 27−40 MPa. AW and HT200 modified the macromolecular structure of the lignites by different mechanisms. AW removed alkali and alkaline earth metallic species that played roles of cross-links in the macromolecular network, while HT200 rearranged macromolecules physically. Both HT and AW enhanced plasticization and then deformation/coalescence of lignite particles during the briquetting, which formed high strength briquettes. There were strong correlations between TS of coke and that of briquette and also between TS and bulk density of coke from the individual lignites.
A sequence of hot briquetting and carbonization (HBC) is a promising technology for the production of coke with a high mechanical strength from lignite, but factors affecting the coke strength have not yet been fully understood. The HBC cokes prepared from 12 lignites in this study showed diverse tensile strength (e.g., from 0.2 to 31.2 MPa in the preparation at 200 °C and 112 MPa for hot briquetting and 1000 °C for carbonization), and the coke strengths could not be explained by differences in commonly used structural properties of the parent lignites, such as elemental composition and contents of volatile matter/fixed carbon and ash. In this study, two methods were proposed for correlating the coke strength with the lignite properties, which employed the chemical structure analyzed by solid-state 13C nuclear magnetic resonance or the volumetric shrinkage during carbonization. A stronger coke was obtained from lignite that contained more aliphatic carbons (less aromatic carbons) or shrank more considerably. These characteristics contributed to intensified compaction of lignite in the briquetting and suppression of the formation of large pores, which are a cause of coke fracture. Two empirical equations, predicting the coke strength from the parameters of lignite properties, were established to be criteria for selection of lignite as HBC coke feedstock, although further investigation with more experimental data would be necessary for the validation.
In continuation of the present authors' studies on production of high strength coke from lignite by sequential binderless hot briquetting and carbonization, this study has been carried out aiming at proposing methods to produce high strength coke from non-/slightly caking coals of subbituminous to bituminous rank. This paper firstly demonstrates preparation of cokes with cold tensile strengths above 10 MPa from two single non-caking coals (particle size; < 106 μm) by applying briquetting at temperature and mechanical pressure of over 200°C and 100 MPa, respectively. Such strength of coke is obtained over a wide range of heating rate, 3-30°C/min, during carbonization with final temperature of 1 000°C. Then, a simple pretreatment, fine pulverization of coal to particle sizes smaller than 10 or 5 μm, is examined. This pretreatment enables to prepare coke with tensile strength even over 25 MPa, by decreasing porosity of resulting coke and more extensively the size of macropores simultaneously. The coke strength changes with carbonization temperature having a particular feature; significant development of strength at 600-1 000°C, i.e., after completion of tar evolution, in which macropores and non-porous (dense) part of coke shrink in volume, inducing bonding and coalescence of particles and thereby arising the strength.
A sequence of briquetting of biomass solids (bamboo, larch and mallee) at temperature and mechanical pressure of respectively, and carbonization at 900°C produces coke with tensile strength (TS) of 5-19 MPa. Introduction of heat treatment in hot-compressed water (i.e., hydrothermal treatment; HT) of the biomass prior to the briquetting increases TS up to 44, 57 and 42 MPa for the bamboo, larch and mallee, respectively. TS of coke is correlated well and positively with the coke/briquette bulk density ratio, and HT increases the ratio if operated under appropriate conditions. The efficacy of HT is attributed primarily to increase in the coke yield on a basis of the briquette mass. HT hydrolytically removes highly volatile cellulosic material (i.e., cellulose and hemicellulose), transforms it into solid that contributes to coke as effectively as lignin, and thereby increases the mass yield of coke by a factor of 1.4 to 2.1. HT also enhances the plasticizability of the biomass during the briquetting by degradation of the lignin to reasonable extent, and then promotes particles' coalescence/fusion and densification of the briquettes. Applying mechanical pressure over a range of 12-114 MPa to the briquetting of a solid from HT of the bamboo at 240°C successfully results in production of coke with TS of 41-44 MPa.
Binderless briquetting of lignite at 100-200°C and subsequent carbonization produces formed coke with tensile strength (ST) of 5-40 MPa, while the briquetting often requires mechanical pressure over 100 MPa. High reactivity is another feature of the lignite-derived coke, and this arises from highly dispersed metallic species such as alkali/alkaline-earth metallic species and ferrous/ferric ones that catalyze CO2 gasification. This work investigated effects of leaching of those metallic species in aqueous solution of hydrochloric acid, acetic acid or oxalic acid on the reactivity and ST of resulting coke from a lignite. The leaching at pH ≤ 1 removed catalytic metallic species near completely, reducing the coke reactivity by a factor of 8-15. The reduced reactivity was similar to the reactivity of coke from a typical coking coal. The leaching at pH ≤ 2.2 increased ST from 6 to 13 MPa for briquetting at 200°C and 32 MPa. The performance of leaching with oxalic acid, of that solution had pH of 0.75 at 1 mol/L, was much better than that with acetic acid. This work also examined another type of leaching, oxidation of the lignite in aqueous solution of hydrogen peroxide, which produced organic mono-/di-acids in-situ from the oxidation of aromatic carbons of the lignite. The degree of reduction of the coke reactivity was between that for leaching at pH of 1 and 2. The degradation of macromolecules enhanced plasticizability of the lignite under briquetting and increased ST of the resulting coke to 22 MPa.
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