Mixed-level designs have a wide application in the fields of medicine, science, and agriculture, being very useful for experiments where there are both, quantitative, and qualitative factors. Traditional construction methods often make use of complex programing specialized software and powerful computer equipment. This article is focused on a subgroup of these designs in which none of the factor levels are multiples of each other, which we have called pure asymmetrical arrays. For this subgroup we present two algorithms of zero computational cost: the first with capacity to build fractions of a desired size; and the second, a strategy to increase these fractions with M additional new runs determined by the experimenter; this is an advantage over the folding methods presented in the literature in which at least half of the initial runs are required. In both algorithms, the constructed fractions are comparable to those showed in the literature as the best in terms of balance and orthogonality.

Multivariate Statistical Process Control (MSPC) seeks to monitor several quality characteristics simultaneously. However, it has limitations derived from its inability to identify the source of special variation in the process. In this research, a proposed model that does not have this limitation is presented. In this paper, data from two scenarios were used: (A) data created by simulation and (B) random variable data obtained from the analysed product, which in this case corresponds to cheese production slicing process in the dairy industry. The model includes a dimensional reduction procedure based on the centrality and data dispersion. The goal is to recognise a multivariate pattern from the conjunction of univariate variables with variation patterns so that the model indicates the univariate patterns from the multivariate pattern. The model consists of two stages. The first stage is concerned with the identification process and uses Moving Windows (MWs) for data segmentation and pattern analysis. The second stage uses Bayesian Inference techniques such as conditional probabilities and Bayesian Networks. By using these techniques, the univariate variable that contributed to the pattern found in the multivariate variable is obtained. Furthermore, the model evaluates the probability of the patterns of the individual variables generating a specific pattern in the multivariate variable. This probability is interpreted as a signal of the performance of the process that allows to identify in the process a multivariate out-of-control state and the univariate variable that causes the failure. The efficiency results of the proposed model compared favourably with respect to the results obtained using the Hotelling’s T2 chart, which validates our model.

No abstract

No abstract

No abstract

Alias structures for two-level fractional designs are commonly used to describe the correlations between different terms. The concept of alias structures can be extended to other types of designs such as fractional mixed-level designs. This paper proposes an algorithm that uses the Pearson’s correlation coefficient and the correlation matrix to construct alias structures for these designs, which can help experimenters to more easily visualize which terms are correlated (or confounded) in the mixed-level fraction and constitute the basis for efficient sequential experimentation.

Experimental designs are built by using orthogonal balanced matrices. Balance is a desirable property that allows for the correct estimation of factorial effects and prevents the identity column from aliasing with factorial effects. Although the balance property is well known by most researchers, the adverse effects caused by the lack or balance have not been extensively studied or quantified. This research proposes to quantify the effect of the lack of balance on model term estimation errors: type I error, type II error, and type I and II error as well as R2, R2adj, and R2pred statistics under four balance conditions and four noise conditions. The designs considered in this research include 24–28 factorial experiments. An algorithm was developed to unbalance these matrices while maintaining orthogonality for main effects, and the general balance metric was used to determine four balance levels. True models were generated, and a MATLAB program was developed; then a Monte Carlo simulation process was carried out. For each true model, 50,000 replications were performed, and percentages for model estimation errors and average values for statistics of interest were computed.

No abstract