This paper deals with the development of analysis tools for axial-flux permanent-magnet machines. Normally, the study of this kind of machine involves three-dimensional (3-D) finite element method (FEM) (FEM-3-D) due to the 3-D nature of the magnetic problem. As it is widely known, the FEM-3-D software could take too much time, and both definition and solving processes of the problem may be very arduous. In this paper, a novel analysis procedure for axial-flux synchronous machines is proposed. This method consists in the combination of 2-D FEM simulations with analytical models based on the Fourier-series theory. The obtained results prove that the proposed method could be a very interesting option in terms of time and accuracy.Index Terms-Analytic models, axial-flux machines, finite element method (FEM), Fourier series.
Φ Abstract -This paper deals with the development of performance analysis tools for axial flux permanent magnet machines. Modeling with 3D Finite Element Method (FEM3D) software could take too much time, and both the definition and the problem solving may be very arduous.In this work an analysis method for axial flux machines is proposed. This method consists in the combination of FEM2D simulations in the average radius plane with analytical models. The obtained results prove that the proposed method could be a very interesting option in terms of time and accuracy.Index Terms-Axial flux machines, FEM, analytic models.
This document reviews the current state of the art in the linear machine technology. First, the recent advancements in linear induction, switched reluctance and permanent magnet machines are presented. The ladder slit secondary configuration is identified as an interesting configuration for linear induction machines. In the case of switched reluctance machines, the mutually-coupled configuration has been found to equate the thrust capability of conventional permanent magnet machines. The capabilities of the so called linear primary permanent magnet, viz. switched-flux, flux-reversal, doubly-salient and vernier machines are presented afterwards. A guide of different options to enhance several characteristics of linear machines is also listed. A qualitative comparison of the capabilities of linear primary permanent magnet machines is given later, where linear vernier and switched-flux machines are identified as the most interesting configurations for long stroke applications. In order to demonstrate the validity of the presented comparison, three machines are selected from the literature, and their capabilities are compared under the same conditions to a conventional linear permanent magnet machine. It is found that the flux-reversal machines suffer from a very poor power factor, whereas the thrust capability of both vernier and switched-flux machines is confirmed. However, the overload capability of these machines is found to be substantially lower than the one from the conventional machine. Finally, some different research topics are identified and suggested for each type of machine.
This manuscript focuses on methodological and technological advances in the field of health assessment and predictive maintenance for industrial robots. We propose a non-intrusive methodology for industrial robot joint health assessment. Torque sensor data is used to create a digital signature given a defined trajectory and load combination. The signature of each individual robot is later used to diagnose mechanical deterioration. We prove the robustness and reliability of the methodology in a real industrial use case scenario. Then, an in depth mechanical inspection is carried out in order to identify the root cause of the failure diagnosed in this article. The proposed methodology is useful for medium and long term health assessment for industrial robots working in assembly lines, where years of almost uninterrupted work can cause irreversible damage.
Electric drives consume a great amount of the world’s energy, and it will keep increasing due to the electromobility trend. Thus, the efficiency of electric drives must be improved to reach the desired sustainability goal. The Silicon Carbide devices contribute to this objective due to their high working frequency and lower switching losses. However, working at higher frequencies may bring serious Electromagnetic Compatibility (EMC) problems, as well as insulation stress and higher bearing currents. Hence, it is important to have an electrical machine electrical equivalent circuit model to predict the electromagnetic interference levels. This review summarizes the current state of the art in electrical machine modeling and analysis in high frequency. The main analysis tools as Finite Element Methods, analytic and measurement-based tools are compared in their application on high-frequency electrical machine analysis. Then, different machine high-frequency models are reported, detailing their individual features. Additionally, the influence of the machine design parameters in EMC behavior is outlined for future analysis. All in all, Finite Element analysis is the most accurate tool for high-frequency analysis, provided that mesh size is thinner than the skin depth. It is also concluded that the winding placement is an essential parameter to define the high-frequency behavior of the machine.
With the requirement to develop magnet-free motors for automotive application, more design effort is needed for thermal design as the machine temperature limits the motor performance. Thermal design procedure of automotive motor has to fully exploit the modern approaches in electrical machine thermal analysis in terms of accuracy and solving time. This paper proposes a computational-cost-effective way to obtain the optimum thermal design of an axial-flux switched reluctance motor by means of lumped circuit methods with some inputs from Computational Fluid Dynamic simulations.
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