Linear and branched poly(butylene adipate)s (PBA) with molecular weights ranging from 2000 to 10,000 g/mol, and a branching agent content between 0 and 1.8%, were solution cast with poly(vinyl chloride) (PVC) to form 50-to 60-m thick flexible films. Dry films were analyzed by tensile testing, Fourier transform infrared spectroscopy (FTIR), differential scanning calorimetry (DSC), and optical microscopy (OM) to study the effects of molecular weight and branching on the plasticizing efficiency of the polyester. PBA formed a semimiscible two-phase system with PVC, where the amorphous part exhibited a single glass transition temperature. The degree of crystallinity for the polyester, surface composition, and mechanical properties of the films depended on the blend composition, molecular weight, and degree of branching of the polyester. Plasticizing efficiency was improved by higher degree of branching.

Flexible films of poly(vinyl chloride) (PVC) and linear or branched poly(butylene adipate) (PBA), synthesized from 1,4-butanediol and adipic acid or dimethyl ester of adipic acid, were aged in an aqueous environment for 10 weeks to study how branching, molar mass, and end-group functionality affect the leaching of polyester plasticizer from thin films. Principal component analysis was applied to reveal patterns and correlations between mechanical properties, material characteristics, and aging behavior. Introduction of branches in the polyester structure increased the miscibility between PVC and the polyester, resulting in improved mechanical properties and lower water absorption. Methyl ester end-group in PBA polyester stabilized the polymeric plasticizer toward hydrolysis, and reduced the formation and migration of monomeric degradation products from the blends during aging in water. The combination of branched structure with methyl ester end-groups resulted in a migration resistant polymeric plasticizer.

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Blends of poly(vinyl chloride) (PVC) and poly(butylene adipate) (PBA) with varying degrees of branching were analyzed with respect to migration resistance during aging in water, preservation of material properties, and thermal stability. Gas chromatography-mass spectrometry, water absorption, weight loss, thermogravimetric analysis, Fourier transform infrared spectroscopy, contact angle, tensile testing, and differential scanning calorimetry were used to analyze the blends before and after aging in water for 6 weeks. Films plasticized with slightly branched polyester maintained their material and mechanical properties best during aging. High degree of branching was accompanied by poor miscibility, increased hydrophilicity, and polydispersity, and highly branched PBA was not favorable as a plasticizer. Strong intermolecular interactions reduced the water absorption and increased the migration resistance of the blends. Polymeric plasticizers with no, low, or moderate degree of branching improved the thermal stability of films compared to films plasticized with a traditional phthalate plasticizer. Proper design of plasticizer architecture led, thus, to improved migration resistance, long-term properties, and thermal stability in PVC/polyester blends.

Four poly(butylene adipate) (PBA) polyesters, the structure ranging from linear to highly branched, were synthesized and solution casted with poly(vinyl chloride) (PVC) in 20 or 40 wt % concentrations to evaluate the influence of polyester chain architecture on miscibility, surface segregation, and mechanical properties. The miscibility of PVC and polyesters is based on specific interactions between the carbonyl group in the polyester and PVC. These interactions cause a shift in the carbonyl absorption band in the FTIR spectra. The shifting of the carbonyl absorption band was more significant for all the 40 wt % blends compared with the blends containing 20 wt % of the same polyester. In the 20 wt % blends surface segregation and enrichment of polyester at the blend surface increased as a function of branching. However, all the films containing 40 wt % of polyester had similar surface composition. This is explained by better miscibility and stronger intermolecular interactions in the 40 wt % blends, which counteract the effect of branching on the surface segregation. High degree of branching resulted in poor miscibility with PVC and poor mechanical properties. A linear or slightly branched polyester structure, however, resulted in good miscibility and desirable blend properties. © 2007 Wiley Periodicals, Inc. J Polym Sci Part B: Polym Phys 45: 1552–1563, 2007