A new method for the ultrasonic enhancement of oil recovery from failing wells is described. The technology involves lowering a source of power ultrasound to the bottom of the well either for a short treatment before removal or as a permanent placement for intermittent use. In wells where the permeability is above 20 mD and the porosity is greater than 15% ultrasonic treatment can increase oil production by up to 50% and in some cases even more. For wells of lower permeability and porosity ultrasonic treatment alone is less successful but high production rates can be achieved when ultrasound is applied in conjunction with chemicals. An average productivity increase of nearly 3 fold can be achieved for this type of production well using the combined ultrasound with chemical treatment technology.
Reduction of oil viscosity is of great importance for the petroleum industry since it contributes a lot to the facilitation of pipeline transportation of oil. This study analyzes the capability of acoustic waves to decrease the viscosity of oil during its commercial production. Three types of equipment were tested: an ultrasonic emitter that is located directly in the well and affects oil during its production and two types of acoustic machines to be located at the wellhead and perform acoustic treatment after oil extraction: a setup for ultrasonic hydrodynamic treatment and a flow-through ultrasonic reactor. In our case, the two acoustic machines were rebuilt and tested in the laboratory. The viscosity of oil was measured before and after both types of acoustic treatment; and 2, 24 and 48h after ultrasonic treatment and 1 and 4h after hydrodynamic treatment in order to estimate the constancy of viscosity reduction. The viscosity reduction achieved by acoustic waves was compared to the viscosity reduction achieved by acoustic waves jointly with solvents. It was shown, that regardless of the form of powerful acoustic impact, a long lasting decrease in viscosity can be obtained only if sonochemical treatment is used. Using sonochemical treatment based on ultrasonic hydrodynamic treatment a viscosity reduction by 72,46% was achieved. However, the reduction in viscosity by 16%, which was demonstrated using the ultrasonic downhole tool in the well without addition of chemicals, is high enough to facilitate the production of viscous hydrocarbons.
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