Conventional magnetorheological (MR) fluids are suspensions of micron-sized particles in a hydraulic or silicone oil carrier fluid. Recently, research has been conducted on the advantages of using bidisperse fluids, which are mixtures of two different powder sizes in the MR suspension. The MR fluids investigated here use a mixture of conventional micron- sized particles and nanometer-sized particles. The settling rate of such bidisperse fluids using nanometer-sized particles is reduced because the nanoparticles fill pores created between the larger particles, thereby reducing fluid transport during creeping flow. This reduction in the settling rate comes at a cost of a reduction in the maximum yield stress that can be manifested by such an MR fluid at its saturation magnetization. There is a measurable and predictable variation in rheological properties as the weight percent (wt%) of the nanometer-sized particles is increased relative to the weight percent (wt%) of micron-sized particles, while maintaining a constant solids loading in the MR fluid samples. All bidisperse fluids tested in this study have a solids loading of 60 wt% of iron (Fe) particles. This study investigates the effect of increasing the wt% of 30 nm (nominal) Fe particles relative to 30 mm (nominal) Fe particles on rheological characteristics, such as yield stress and postyield viscosity. The goal of this study is to find an optimal composition of the bidisperse fluid that provides the best combination of high yield stress and low settling rate based on empirical measurements. The applicability of the Bingham-plastic rheological model to the measured flow curves of these MR fluids is also presented.

Surrogate assisted global optimization is gaining popularity. Similarly, modern advances in computing power increasingly rely on parallelization rather than faster processors. This paper examines some of the methods used to take advantage of parallelization in surrogate based global optimization. A key issue focused on in this review is how different algorithms balance exploration and exploitation. Most of the papers surveyed are adaptive samplers that employ Gaussian Process or Kriging surrogates. These allow sophisticated approaches for balancing exploration and exploitation and even allow to develop algorithms with calculable rate of convergence as function of the number of parallel processors. In addition to optimization based on adaptive sampling, surrogate assisted parallel evolutionary algorithms are also surveyed. Beyond a review of the present state of the art, the paper also argues that methods that provide easy parallelization, like multiple parallel runs, or methods that rely on population of designs for diversity deserve more attention.

The basic operation of hybrid hydraulic actuators involves high frequency bi-directional operation of an active material that is converted to uni-directional motion of hydraulic fluid using valves. A hybrid actuator was developed using magnetostrictive material Terfenol-D as the driving element and hydraulic oil as the working fluid. Two different lengths of Terfenol-D rod, 51 and 102 mm, with the same diameter, 12.7 mm, were used. Tests with no load and with load were carried out to measure the performance for uni-directional motion of the output piston at different pumping frequencies. The maximum no-load flow rates were 24.8 cm3 s−1 and 22.7 cm3 s−1 with the 51 mm and 102 mm long rods respectively, and the peaks were noted around 325 Hz pumping frequency. The blocked force of the actuator was close to 89 N in both cases. A key observation was that, at these high pumping frequencies, the inertial effects of the fluid mass dominate over the viscous effects and the problem becomes unsteady in nature. In this study, we also develop a mathematical model of the hydraulic hybrid actuator in the time domain to show the basic operational principle under varying conditions and to capture phenomena affecting system performance. Governing equations for the pumping piston and output shaft were obtained from force equilibrium considerations, while compressibility of the working fluid was taken into account by incorporating the bulk modulus. Fluid inertia was represented by a lumped parameter approach to the transmission line model, giving rise to strongly coupled ordinary differential equations. The model was then used to calculate the no-load velocities of the actuator at different pumping frequencies and simulation results were compared with experimental data for model validation.

The development of compact hybrid electrohydraulic actuators driven by various smart materials has been widely reported in the literature in recent years. Such solid-state-induced strain actuators have applications in a variety of aerospace and automotive and mechanical engineering fields. These devices are capable of producing high stroke (or displacement) and high force (or pressures) in a compact form factor by utilizing the large bandwidth and energy density of currently available smart materials. The basic operation of these hybrid actuators involves high-frequency bidirectional operation of an active material that is converted to unidirectional motion of a hydraulic fluid by a set of valves. Over the last decade, several prototype hybrid actuators have been designed using piezoelectric (PZT-5H), magnetostrictive (Terfenol-D), and electrostrictive (PMN-PT) materials as the driving elements, with actuation frequencies ranging from 10 Hz to 1 kHz. Power outputs and volumetric flow rates have reached up to 20 W and 40 cm3/s, respectively. Different mathematical models have been developed to evaluate the performance of these hybrid actuators. While early efforts focused on a simple, quasi-static approach to simulate pump operation, more complex dynamic models have been recently developed to capture the complex interaction between the smart material and the transmission fluid at high operating frequencies. The objective of this survey is to review the state-of-the-art in compact hybrid electrohydraulic actuation systems and to summarize design and modeling efforts.