Radical induced cationic frontal polymerization (FP) is a technique that allows the curing of huge epoxy parts (e.g., rotors of generators and construction composites), as well as parts with < 1 mm, within minutes instead of hours to days using only a fraction of the energy. Even harsh environmental conditions, like being submerged in water, cannot stop the FP

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In this study, a new type of prepreg technology has been established using a dual curing system consisting of 1,6-hexanediol diacrylate (HDDA) and frontally polymerisable components based on the epoxide resin. The study of the polymerisation of HDDA revealed (tert-butylcyclohexyl)peroxydicarbonate (BCPC) as the most suitable radical thermal initiator. The presence of BCPC resulted in a fast radical polymerisation of HDDA and no cationic ring-opening reaction of the epoxy, which was observed by monitoring the double bond and epoxy group conversion in real time-NIR rheology measurement. The formed prepreg can subsequently be cured by radical-induced cationic frontal polymerisation of the epoxy resin. Effects of HDDA amount on the radical polymerisation, stiffness of the gel, frontal parameters and thermal mechanical properties of final polymers were investigated. With 10 wt% HDDA, the formed prepreg has very good storage stability, which was proved by monitoring the epoxy group conversion during 4 months of storage at 50 °C while still a stable front can be obtained. Furthermore, the RICFP-prepregs with different fibre contents were prepared and polymerised by RICFP. Then, a snowflake composite was successfully produced using RICFP-prepreg. Graphic abstract

Hydrogenated deproteinized natural rubber (HDPNR) with nanomatrix structure was prepared through graft‐copolymerization of acrylonitrile and styrene onto HDPNR particle in latex stage. Structural characterization of the resulting materials through nuclear magnetic resonance and Fourier‐transform infrared spectroscopy confirmed that acrylonitrile and styrene were grafted onto HDPNR. The weather resistance, thermal properties, mechanical properties, storage modulus, and morphology of the resulting materials were investigated in comparison with those of HDPNR. The obtained result indicated that the graft‐copolymerization of HDPNR with hydrogenation conversion of 60 mol% attained the highest grafting efficiency. Thermal resistance and storage modulus of HDPNR‐graft‐poly (styrene‐co‐acrylonitrile) (HDPNR‐g‐SAN) were superior compared with those of HDPNR and deproteinized natural rubber. This was attributed to the nanomatrix formed in HDPNR‐g‐SAN, which was confirmed through a transmission electron microscope. Ribbed smoked sheet natural rubber exhibited the outstanding mechanical properties and weather resistance when it was mixed with HDPNR‐g‐SAN.

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