Yttria tetragonal zirconia ceramic composites with 1, 2.5, 5 and 10 vol% nominal contents of graphene nanoplatelets (GNPs) were fabricated and characterized. First, the GNP dispersion in isopropanol was optimized to de-agglomerate the GNPs without damaging their structure. Then, submicrometric fully dense composites were obtained via spark plasma sintering (SPS) at 1250ºC with a 5 min holding time. The processing routine produced a nearly homogeneous GNP dispersion in the ceramic matrix, and the GNPs preferential orientation was perpendicular to the sintering compression axis. The Ceramic grain refinement due to the GNPs was also detected. The Vickers hardness measured on the plane perpendicular to the sintering compression axis (basal plane) was lower than on the cross sections. This anisotropy increased with the increasing GNP content, while the average hardness decreased. The electrical conductivity was also highly anisotropic, up to seven times higher for the basal planes. The electrical percolation threshold for these composites was estimated to be between 2.2 and 4.4 vol% of the GNP measured content.
Fully dense 3 mol% Y 2 O 3 -ZrO 2 (3YTZP) composites with low single wall carbon nanotube content (0.5, 1 and 1.5 vol% SWNT) were prepared by colloidal processing and Spark Plasma Sintering. SWNT were distributed at ceramic grain boundaries and also into agglomerates. Characterization of SWNT agglomerates indicated that increase in SWNT vol% does not imply an increase in agglomeration. SWNT agglomerate density was related to the evolution of hardness and fracture toughness with SWNT vol%. Electrical properties of the composites were characterized in a wide temperature range, and percolation threshold was estimated. A model allowing separation of the individual SWNT bundles contribution to resistance from the resistance due to junctions between bundles was proposed for composites with a percolating SWNT network.
Keywords
3YTZP matrix composites containing 2.5 vol% of single‐walled carbon nanotubes (SWCNT) were fabricated by Spark Plasma Sintering (SPS) at 1250°C, following different processing routines with the aim of optimizing the SWCNTs dispersion throughout the ceramic matrix. Microstructural characterization of the as‐fabricated samples has been performed by means of scanning electron microscopy (SEM). The specimens have been crept at 1200°C to correlate creep resistance and SWCNTs distribution. There are no creep experimental results on these nanocomposites reported in literature. Mechanical results show that the incorporation of SWCNTs into a 3YTZP matrix produces an increase in the strain rate at high temperature with respect to monolithic zirconia. The creep resistance of these nanocomposites decreases with the improvement of the SWCNTs dispersion, where a smaller SWCNTs agglomerate size and consequently a higher concentration of carbon nanotubes surrounding the 3YTZP grain boundaries is found. This fact indicates that SWCNTs act as a lubricant making grain‐boundary sliding easier during deformation of these composites.
This work provides new insights on microstructure and electrical properties of 3 mol% Y 2 O 3-ZrO 2 (3YTZP) composites with 0.5, 1, and 1.5 vol% single walled carbon nanotubes (SWNTs). The composites were spark plasma sintered (SPS) in identical conditions at 1250 ºC from powder prepared by two different processing routines, with the aim of optimizing the SWNTs dispersion throughout the ceramic matrix. High densification and submicrometric grain size were achieved in all the composites. Electrical properties of the composites were characterized in a wide temperature range, and modelling of the impedance properties was approached by means of an equivalent circuit that allows separation of the individual SWNT bundles contribution to resistance from the resistance due to junctions between bundles. Effects of the homogeneous distribution of SWNTs at the ceramic grain boundaries on the crystalline phases, percolation threshold, total conductivity and evolution of junctions' resistivity with temperature were analysed and discussed.
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