This paper addresses the effect of low velocity impact damage on postimpact failure mechanisms and structural integrity of foam core sandwich beams subjected to edgewise compression, shear and bending load cases. The study deals with a 2D configuration, where a sandwich beam is impacted by a steel cylinder across the whole width of the specimen. The impact damage is characterised as indentation of the core with sub-interface damage seen as a cavity while the GFRP faces remain virtually unaffected by the impact. Digital speckle photography (DSP) analysis is employed for in situ monitoring of crushing behaviour in the foam core during static indentation of sandwich specimens.The static shear strength of impact-damaged sandwich beams is compared with specimens with fabricated sub-interface cracks of the same length. DSP analysis reveals that the face-core interface in the peripheral regions of 2D impact damage is not entirely separated. The crack analogy is thus not fully representable since the surfaces remain bridged resulting in higher strength, when compared with fabricated cracks. The post-impact resistance to compressive loads is lower than for the specimens with fabricated cracks due to the presence of the cavity and the crushed core with reduced foundation stiffness support. The properties of crushed foam core are experimentally determined as they appear to be important for accurate modelling and analysis of the residual strength of sandwich beams. Modelling and post-impact analysis of the specimens with impact damage is elaborated in detail in part II of this study.
This is the accepted version of a paper published in Journal of Sandwich Structures and Materials. This paper has been peer-reviewed but does not include the final publisher proof-corrections or journal pagination.
Damage tolerance assessment of composite sandwich panels with localised damage.
Composites Science And Technology
AbstractThe work described herein is part of a larger context in which the effect of damage in sandwich composite structures for marine applications has been investigated. The overall aim of this effort has been twofold: to develop and verify existing damage assessment models to be used to assess the effect of damage on marine sandwich structures, and to develop a damage assessment scheme to be used by shipyards, ship owners and navies. More specifically, this paper presents a sub-set of this overall effort looking at impact and indentation damage and its effect on the load carrying capacity of state-of-the-art carbon composite sandwich panels for marine applications. Damage types are modelled based on physical observations from tests. Testing is then performed on different scales in order to validate the models. The overall aim is to use such models to produce information that can be used for decision-making at two levels. The first is to evaluate the damage tolerance of ship structural components and thus to calculate the size and extent of damage that a component can have without risk of growth or failure at ultimate local or global loads on the entire ship. The second is to have information at hand to decide if, and when, a structural part needs to be repaired if damage has been detected. A scheme developed for this purpose is presented herein. Finally the paper will briefly describe a common framework for damage assessment in composite sandwich structures. Herein, models are used in conjunction with the design specifics and functional requirements to create a scheme for repair decisions.
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