The additive manufacturing approach is considered a new manufacturing technology method and is evolving dynamically in recent years. It is advancing and achieving as the key enabling technology in a wide range of applications, from medical sciences to the aerospace and automotive industries. This novel approach opens a new path to overcome the conventional manufacturing problems and challenges by providing more design freedom, new ranges of materials, lightweight and complex geometries. According to demands metrics such as lightweight and high power density motors. This offers clear motivation to develop the advanced thermal management method with new materials and a novel additive manufacturing (AM) approach. The paper aims to provide a comprehensive review of all the attempts in various electrical machines' thermal management methods using AM method. It considers the opportunities and challenges that designers are facing while implementing these approaches. Finally, the authors make some comments/forecasts on how the AM could improve the performance and manufacturability of the future thermal management system of electrical machines INDEX TERMS Additive manufacturing (AM), cooling systems, electrical machine, manufacturing techniques, thermal management, three-dimensional (3-D) printing, traction motors.
The present paper deals with the concept of a cost-effective power-assistant wheelchair. An analysis of the market situation and recent technical achievements is done at the beginning. On its basis, a set of solutions suitable for the development of such wheelchairs has been composed. It is shown that the key features of the considered concept are: segmented electrical motor and drive, sectioned battery pack, modular charger and an ANN matrix that provides easy and intuitive interfacing of sensor networks, pseudo-bionic feedbacks and the decision-making unit. Within the scope of the paper, a 3D model has been developed and 3D modelling has been conducted. As a result, certain drawbacks in the design and placement of elements have been found and a modification of the concept has been proposed
This paper proposes the analytical calculation of the heat transfer coefficient from the housing of a totally enclosed fan cooled (TEFC) machine during the active cooling. A particular focus is on the calculation of the heat transfer coefficient from the machine's housing for different fan rotational speeds. The paper describes the challenges and provides solutions to dominate them during the analytical calculation of the heat transfer coefficient a TEFC electrical machine. Finally, the proposed method is validated experimentally on a totally enclosed fan cooled synchronous reluctance motor (SynRM), and good correspondence between the analytical and experimental results is obtained.
This paper presents the analytical calculation of the heat transfer coefficient of a complex housing shape of a Totally Enclosed Fan-Cooled (TEFC) industrial machine when it works below 20% of its nominal speed or close to stall. Therefore, passive cooling is dominant, and most of the heat is extracted by the combination of natural convection and radiation phenomena. Under these conditions, the area-based composite approach was used for the development of the analytical calculation method. A test rig using a TEFC Synchronous Reluctance Motor (SynRM) was constructed, and the collected experimental data was used to validate the proposed analytical method successfully.
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