This article considers the technological process of drilling holes in sheet metal. The existing typical technological process, with detailed analysis, provides grounds for substantiating the idea of an innovative solution. There is a connection between the improvement of economic indicators of this technological operation with the change of geometric parameters of the tool. The comparison of existing technological processes, operations, and transitions of production of round openings with the use of spiral drills is given. The traditional technique involves a clear sequence of the technological process with the use of tools for marking, kerning, and sequential use of screw drills of different diameters. Therefore, after the previous operation of marking the center of the two holes, perform the operation of kerning. The core (recess in the metal) prevents the deviation of the small diameter screw drill from the marking lines. After the above steps, the traditional technological process involves drilling a small diameter hole in order to direct the main tool in the right direction. To make the main hole perform special sharpening of the working part of the twist drill so that the diameter of the Central part of the tool is equal to the diameter of the first guide hole to avoid further displacement of the main hole and the next operation is to drill the hole to the desired diameter. As a result, the article raises the topic, given the widespread use of sheet metal, including in the agricultural sector, the feasibility of using an innovative idea to improve the technological process associated with the processing of sheet material, namely thin metal sheets. It is worth noting that for example, we consider a material that is characterized by its versatility, namely steel Ст 3. Despite the numerous sources devoted to the study of improving the drilling process, there are a number of issues, including the extension of this direction surfaces with a covering and without it, various thicknesses within the thin-walled hire. The most significant result of the improved technological process of drilling will be used in the system of efficient maintenance of agricultural machinery.
With axisymmetric deformation, the deformable body and the load have a common axis of symmetry. Such deformation occurs in numerous technological operations. About 70% of parts obtained by cold extrusion are deformed under conditions of axial symmetry. The plane problem of the theory of plasticity is reduced to a solution in the framework of a two-dimensional statement, when the motion of points in the section of a workpiece is analyzed. Each point can move only in the section plane, and its velocity can be decomposed into two mutually perpendicular directions along the coordinate axes. For plane deformation, it is assumed that the velocity in the direction of the third coordinate axis is equal to zero. The presence of axial symmetry allows us to confine ourselves to studying the behavior of points located on the plane of the meridional section of the workpiece. In this case, each point can move only in the section plane and its velocity can be decomposed into two orthogonal directions: along the axis and along the radius. The component of the velocity vector in the circumferential direction is equal to zero, so only four of the six independent components of the strain rate tensor remain. In this regard, axisymmetric problems of the theory of plasticity are of considerable interest from the point of view of solving applied problems. The article discusses the possibility of using mixed Euler and Lagrange coordinates to determine the components of the strain rate tensor in plastic deformation processes characterized by the axisymmetric nature of metal plastic flow. The vector field of displacements at each point in space reflects the transformation of the initial (non-deformed) configuration into the current one, and therefore determines the configuration of the deformed body in space in a certain frame of reference. The deformation process is first considered in a single Cartesian coordinate system, and then in a cylindrical coordinate system, the use of which is more appropriate for axisymmetric deformation. It is assumed that the functions of the Euler coordinates from the Lagrange coordinates are obtained by approximating the experimental data.
Improving existing technological processes is an important stage in the development of all industries. As a consequence, this article is devoted to the analysis of the process of flanging round holes in sheet steel. The existing typical technological process, with a detailed analysis, gives grounds for substantiating the idea of an innovative solution. Changing the sequence of the traditional flanging method will ensure high productivity and material savings. Of the many promising methods of metal forming by pressure, which include flanging of round holes, two are given for comparison: the traditional one and the improved one. The methodology of the traditional direction, worked out over the years, provides for a clear sequence of the technological process using tools for marking, centering, making a hole and using tools for flanging. The final, after the previous operations of marking the centers of the holes, punching, making holes, is the flanging stage. The tapered punch (usually a metal rod) prevents the small-diameter hole from deviating from the marking lines and ensures the centering of the punch-blank-matrix system. Following the above steps, the conventional workflow involves positioning the workpiece over the surface of the punch hole to guide the tool in the desired direction. For the manufacture of a flanged hole, a special sharpening of the working part of the punch is performed so that the diameter of the central part of the tool is equal to the difference between the diameters of the guide hole of the matrix and the inner diameter of the workpiece of the part. To avoid further displacement of the hole, the workpiece is centered by placing it on the die and the next operation is supposed to lower the punch to flang the hole. As a result, the article touches on the topic, taking into account the widespread use of thin sheet metal, including in the agricultural sector, the feasibility of using an innovative idea to improve the technological process associated with the processing of sheet material, namely thin metal sheets. It is advisable to note that, for example, a material is considered that is characterized by its versatility, namely steel. Despite numerous sources devoted to the study of improving the flanging technological process, there are a number of issues, in particular, the extension of this direction to numerous varieties of metal materials that have surfaces with and without coating, various thicknesses within thin-walled rolled products. The most significant result is the improved technological process of flanging will find application in the system of efficient servicing of agricultural machinery.
A characteristic feature of modern industries is the steady growth of mechanization and automation of production processes. The economic and social significance of mechanization is manifested in a wide range of measures aimed at replacing manual labor with machines and mechanisms, the transition to higher levels of mechanization, and ultimately to the highest degree of mechanization of automation. The combined development of science and technology significantly affects both complex and partial (non-complex) mechanization of production processes, generating an increase in the number of parts. A significant place in the technology of manufacturing parts is the casting process. About half of the parts are made of molten metals and other materials. One of the common methods is die casting. Shells (molds) of metal or cast iron molds, for free (gravitational) filling with liquid metal, are used repeatedly. Detachable and non-removable (solid) molds are used. The opening surface of the detachable mold can be horizontal, vertical, or combined. The subject of the study is a mold, which consists of two half-shapes with a vertical opening surface and pins of mutual centering of the shells. A wide range of enterprises: mining and processing plants, cement plants, construction plants, energy generating companies, etc. use the products of casting in the mold grinding layers. All types and sizes of grinding layers are intended for grinding of raw materials. Due to various technical reasons, during casting, a metal film is formed near the grinding balls, which fills the entire surface of the opening of the detachable mold. The operation of removing the lattice from the grinding layers is necessary to reproduce the geometric shape, quality requirements and considerations of industrial aesthetics of the product. Performing such an additional operation requires the collective work of employees with the use of physical force and appropriate tools. Existing technology with the use of metalwork tools leads to a deterioration in the appearance of the layers, and sometimes to damage the products. The essence of improving the lattice operation is to use a specially designed device for this operation, which in turn creates the conditions for mechanization of the production of grinding balls.
Innovative activity in the field of engineering and technology, based on the use of best practices, contributes to scientific and technological progress in production. The latest projects in the field of technology significantly increase the technical and economic performance of enterprises. Innovative technical solutions of production nature significantly improve the structure and quality of production. Given the level of the proposed technological changes in the manufacture of threads in through holes, these innovations cover the field of combinatorial and partial. Today mechanical engineering is characterized by mechanization and automation of technological processes, a wide range of products of various parts. Among the non-detachable and detachable joints of parts, the threaded connection is the most common. Simplicity, reliability, the ability to adjust the force with which the conjugate surfaces come into contact, the possibility of repeated cycles of disassembly and assembly, etc., make this type of connection the most commonly used in mechanisms and machines of modern engineering. With the simplicity of the contact pair of threaded joints, where one of them contains the outer and the other the inner screw surface, during their manufacture there are problems that significantly inhibit production. The subject of research of this article is the solution of difficulties of manufacturing of an internal cut in through openings of small diameter by means of a tap. According to various sources, up to 80% of marriage is due to breaking taps. Studies by a group of scientists has found that more than 75% of taps break when the reverse (reverse) stroke of the tap, when the torque reaches its maximum value. The reverse scheme of production of a screw profile of a cutting surface by means of the mechanized devices and their alternative analogs, and also machines of drilling group, is offered.
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