Most purification systems work correctly from the point of view of water quality; purification, like any industrial process, must also be carried out efficiently with a minimization of costs. The overall project examined the potential benefits of using a recommended methodology for process evaluation and energy optimization in the aeration stage of activated sludge in the biological reactor at wastewater treatment plants (WWTP), which accounts for more than 44% of total operating costs. This energy control methodology encompasses the process, the installation and the control system. These three phases are examined in separate articles to make it easier to guide the user in the arduous task of optimizing energy efficiency of the WWTP from start to finish. This article focuses on Phase I of the methodology, the stage in charge of selecting the correct variables to control the best process conditions in the activated sludge system of the WWTP. Operating conditions that are a function of the recommended sludge age are influenced by exogenous factors such as temperature. The implementation of a real-time control system of the selected process variables, adapted to the needs, achieves reductions in the overall energy consumption of the installation, in this phase alone, of more than 15%, by reducing the oxygen requirements of the system and the recirculation ratios.
Phase I of the proposed energy optimization methodology showed how the selection of best management criteria for the biological aeration process, and the guarantee of its control at the wastewater treatment plant (WWTP) in San Pedro del Pinatar (Murcia, Spain) produced reductions of around 20% in energy consumption by considerably reducing the oxygen needs of the microorganisms in the biological system. This manuscript focused on phase II of this methodology, which describes the tools that can be used to detect and correct deviations in the optimal operating points of the aeration equipment and the intrinsic deficiencies in the installation, in order to achieve optimization of the oxygen needs by the microorganisms and improve the efficiency of their transfer from the gas phase to the liquid phase. The objectives pursued were: (i) to minimize the need for aeration, (ii) to reduce the pressure losses in the installation, (iii) to optimize the air supply pressures to avoid excessive energy consumption for the same airflow, and (iv) to optimize the control strategy for the actual working conditions. The use of flow modeling and simulation techniques, the measurement and calculation of air transfer efficiency through the use of off-gas hoods, and the redesign of the aeration facility at the San Pedro del Pinatar WWTP were crucial, and allowed for reductions in energy consumption in Phase II of more than 20%.
The proposed methodology for optimizing energy efficiency, based on good management of the aeration process through the implementation of an appropriate control strategy, achieved reductions of more than 40% in energy consumption at the San Pedro del Pinatar Wastewater Treatment Plant (WWTP) (Murcia, Spain). Phases I and II of this methodology managed to reduce the oxygen needs of the microorganisms in the biological system, optimize the efficiency of oxygen transfer to the biological reactor and redesign the installation to correct abnormal energy loss situations. In addition, we established the basis for Phase III, which implemented a control strategy to achieve stable values close to the setpoints of the fundamental operating parameters of the aeration process. The control system is based on the measurements recorded by strategically installed sensors and mathematical algorithms based on models, achieving an expert adaptive-predictive system that regulates aeration both in the biological stage by activated sludge and the aeration of the installed ultrafiltration membrane system. The objectives were: (i) to achieve automatic execution of the best management strategy; (ii) to reduce the energy demand; (iii) to improve the operation and stability of the process; (iv) to reduce operating costs; and (v) to contribute to the fulfillment of the sustainable development objectives.
Considering the important role that wastewater reuse plays in the water cycle and in the current water scenario immersed in a severe drought, the search for technologies that allow obtaining quality water for reuse is increasingly relevant. In this sense, the membrane biological reactor (MBR) is an alternative to traditional activated sludge systems, in which the separation of biomass and treatment water is carried out by membrane filtration instead of decantation. This study made it possible to confirm the presence of emerging pollutants in the wastewater entering the WWTPs under study, to study the behavior and performance of MBR systems with hollow fiber membranes and flat membranes in obtaining reclaimed wastewater for subsequent reuse, and to compare it with the degree of elimination obtained in conventional biological treatment. It has been demonstrated that this technology is almost 100% effective in the elimination of nutrients, organic matter, pathogens, organic micropollutants, metals, etc., and has achieved different percentages of success in eliminating emerging pollutants depending on their nature: 35% in insecticides and herbicides, 45% in anxiolytics, psychiatric drugs, and industrial disinfectants, 75% in antibiotics, and around 100% in analgesics, anti-inflammatory drugs, and hormones. It has also contributed to the establishment of monitoring protocols for emerging pollutants in the WWTPs under study and to the evaluation of their risks, as well as the development and implementation of advanced regeneration systems that are economically favorable for increasing the quality of WWTP effluents for their reuse.
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