Bioinspired ceramics with micron-scale ceramic “bricks” bonded by a metallic “mortar” are projected to result in higher strength and toughness ceramics, but their processing is challenging as metals do not typically wet ceramics. To resolve this issue, we made alumina structures using rapid pressureless infiltration of a zirconium-based bulk-metallic glass mortar that reactively wets the surface of freeze-cast alumina preforms. The mechanical properties of the resulting Al 2 O 3 with a glass-forming compliant-phase change with infiltration temperature and ceramic content, leading to a trade-off between flexural strength (varying from 89 to 800 MPa) and fracture toughness (varying from 4 to more than 9 MPa·m ½ ). The high toughness levels are attributed to brick pull-out and crack deflection along the ceramic/metal interfaces. Since these mechanisms are enabled by interfacial failure rather than failure within the metallic mortar, the potential for optimizing these bioinspired materials for damage tolerance has still not been fully realized.

Bisphosphonates are widely used to treat osteoporosis, but have been associated with atypical femoral fractures (AFFs) in the long term, which raises a critical health problem for the aging population. Several clinical studies have suggested that the occurrence of AFFs may be related to the bisphosphonate-induced changes of bone turnover, but large discrepancies in the results of these studies indicate that the salient mechanisms responsible for any loss in fracture resistance are still unclear. Here the role of bisphosphonates is examined in terms of the potential deterioration in fracture resistance resulting from both intrinsic (plasticity) and extrinsic (shielding) toughening mechanisms, which operate over a wide range of length-scales. Specifically, we compare the mechanical properties of two groups of humeri from healthy beagles, one control group comprising eight females (oral doses of saline vehicle, 1 mL/kg/day, 3 years) and one treated group comprising nine females (oral doses of alendronate used to treat osteoporosis, 0.2mg/kg/day, 3 years). Our data demonstrate treatment-specific reorganization of bone tissue identified at multiple length-scales mainly through advanced synchrotron x-ray experiments. We confirm that bisphosphonate treatments can increase non-enzymatic collagen cross-linking at molecular scales, which critically restricts plasticity associated with fibrillar sliding, and hence intrinsic toughening, at nanoscales. We also observe changes in the intracortical architecture of treated bone at microscales, with partial filling of the Haversian canals and reduction of osteon number. We hypothesize that the reduced plasticity associated with BP treatments may induce an increase in microcrack accumulation and growth under cyclic daily loadings, and potentially increase the susceptibility of cortical bone to atypical (fatigue-like) fractures.

Bouligand structures are widely observed in natural materials; elasmoid fish scales and the exoskeleton of arthropods, such as lobsters, crabs, mantis shrimp and insects, are prime examples. In fish scales, such as those of the Arapaima gigas, the tough inner core beneath the harder surface of the scale displays a Bouligand structure comprising a layered arrangement of collagen fibrils with an orthogonal or twisted staircase (or plywood) architecture. A much rarer variation of this structure, the double-twisted Bouligand structure, has been discovered in the primitive elasmoid scales of the coelacanth fish; this architecture is quite distinct from "modern" elasmoid fish scales yet provides extraordinary resistance to deformation and fracture. Here we examine the toughening mechanisms created by the double-twisted Bouligand structure in comparison to those generated by the more common single Bouligand structures. Specifically, we have developed an orientationdependent, hyperelastic, phase-field fracture mechanics method to computationally examine the relative fracture toughness of elasmoid fish scales comprising single vs. double-twisted Bouligand structures of fibrils. The model demonstrates the critical role played by the extra inter-bundle fibrils found in coelacanth fish scales in enhancing the toughness of Bouligand-type structures. Synthesis and fracture tests of 3-D printed Bouligand-type materials are presented to support the modeling and complement our understanding of the fracture mechanisms in Bouligandtype structures.