Stress rupture is a time-dependent failure mode occurring in unidirectional fiber composites under sustained tensile loads, resulting in highly variable lifetimes. Stress-rupture is of particular concern in composite overwrapped pressure vessels (COPVs) since it is unpredictable, and has catastrophic consequences. At the micromechanical level, stress rupture begins with the breakdown of individual fibers at random flaws, followed by local load-transfer to intact neighbors through shear stress in the matrix. Over time, the matrix creeps in shear causing lengthening overload zones around fiber breaks, resulting in even more fiber breaks, and eventually, formation of a catastrophically unstable break cluster. Current reliability models are direct extensions of classic stochastic breakdown models for a single fiber, and do not reflect such micromechanical activity. These models are adequate for modeling composite stress rupture under a constant load, however, they may be unrealistic under more complex loading profiles, such as a constant load that follows a brief 'proof test' at a load level up to 1.5 times this

Flexible Unidirectional (UD) composite laminates are commonly being used for ballistic-resistant body armor. These laminates comprise UD layers, each constructed by laminating thin layers of high-performance fibers held in place using very low modulus binder resins, with the fibers in each layer oriented parallel to each other. As these materials are used in body armor, it is important to investigate their long-term reliability, particularly with regards to exposure to temperature and humidity as these are known causes of degradation in other commonly used body armor materials. This work investigates the tensile behavior of a poly(p-phenylene terephthalamide), or PPTA flexible UD laminate aged for up to 150 d at accelerated conditions of 70 °C and 76 % relative humidity (RH). Tests were performed at three different crosshead displacement rates and three different gauge lengths. The effect of ageing on the mechanical properties of the material resulted in less than 10 % degradation in tensile strength, with a more significant reduction in longer specimens when tested at slower rates.

To improve the reliability and design of body armor, it is imperative to understand the failure modes and the degradation rates of the materials used in armor. Despite the best efforts of manufacturers, some vulnerability of armor materials to aging due to hydrolytic or oxidative environments is expected and may result in the degradation of material properties such as tensile strength. In this work, p-aramid yarns from two manufacturers were exposed to environmental conditions of various fixed temperature and humidity combinations. The maximum temperature and humidity condition was 70℃ and 76% relative humidity (RH). Tensile tests were performed on specimens extracted at several different times over the course of at least 1 year to determine the change in ultimate tensile strength and failure strain as a function of time, temperature, and humidity. Molecular spectroscopy was used to investigate any chemical changes as a result of the aging. The p-aramid materials were found to be generally resistant to degradation at most conditions, showing changes of less than 10% only at the highest temperature and humidity conditions.