Titanium (Ti)-based alloys (e.g., Ti6Al4V) are widely used in orthopedic implant applications owing to their excellent mechanical properties and biocompatibility. However, their corrosion resistance needs to be optimized. In addition, the presence of aluminum and vanadium cause alzheimer and cancer, respectively. Therefore, in this study, titanium-based alloys were developed via powder metallurgy route. In these alloys, the Al and V were replaced with tin (Sn) which was the main aim of this study. Four sets of samples were prepared by varying Sn contents, i.e., 5 to 20 wt. %. This was followed by characterization techniques including laser particle analyzer (LPA), X-ray diffractometer (XRD), scanning electron microscope (SEM), computerized potentiostate, vicker hardness tester, and nanoindenter. Results demonstrate the powder sizes between 50 and 55 µm exhibiting very good densification after sintering. The alloy contained alpha at all concentrations of Sn. However, as Sn content in the alloy exceeded from 10 wt. %, the formation of intermetallic compounds was significant. Thus, the presence of such intermetallic phases are attributed to enhanced elastic modulus. In particular, when Sn content was between 15 and 20 wt. % a drastic increase in elastic modulus was observed thereby surpassing the standard/reference alloy (Ti6Al4V). However, at 10 wt. % of Sn, the elastic modulus is more or less comparable to reference counterpart. Similarly, hardness was also increased in an ascending order upon Sn addition, i.e., 250 to 310 HV. Specifically, at 10 wt. % Sn, the hardness was observed to be 250 HV which is quite near to reference alloy, i.e., 210 HV. Moreover, tensile strength (TS) of the alloys were calculated using hardness values since it was very difficult to prepare the test coupons using powders. The TS values were in the range of 975 to 1524 MPa at all concentrations of Sn. In particular, the TS at 10 wt. % Sn is 1149 MPa which is comparable to reference counterpart (1168 MPa). The corrosion rate of Titanium-Sn alloys (as of this study) and reference alloy, i.e., Ti6Al4V were also compared. Incorporation of Sn reduced the corrosion rate at large than that of reference counterpart. In particular, the trend was in decreasing order as Sn content increased from 5 to 20 wt. %. The minimum corrosion rate of 3.65 × 10−9 mm/year was noticed at 20 wt. % than that of 0.03 mm/year of reference alloy. This shows the excellent corrosion resistance upon addition of Sn at all concentrations.
Titanium alloys, particularly Ti6Al4V, are commonly used in biomedical applications. However, the inclusion of aluminum (Al) and vanadium (V) in this alloy can cause cytotoxic effects in the human body, resulting in Alzheimer’s disease and cancer. This study compares the performance of biocompatible alloys containing non-toxic elements, such as tin (Sn) and niobium (Nb), which are considered safe for implantation. Two sets of alloys were selected, Ti5Sn and Ti5Sn5Nb, and their properties were compared to Ti6Al4V. First, the alloys were prepared using a power metallurgical technique. Then, their phase analysis, hardness, wear resistance, strength, and corrosion performance in simulated body fluid (SBF) solution were characterized. Optical microscopy was used to study the microstructure, XRD was used to identify phases, and electrochemical testing was conducted to assess the alloys’ anodic and cathodic characteristics. Nanoindentation techniques were used to analyze surface characteristics, such as elastic modulus, nano hardness, and wear resistance. The results showed the alloys containing Nb and Sn had lower corrosion rates in SBF solution compared to Al-containing alloys. Moreover, Nb-containing alloys exhibited the highest hardness, 72% higher than Al-containing alloys. The corrosion-resistant properties of the alloys containing Nb and Sn were higher than those without Nb or Sn, suggesting they may be ideal for orthopedic implants in humans.
There are two common categories of implants that are used in medical sciences, i.e., orthopedic and dental ones. In this study, dental implant materials are focused such as Ti6Al4V alloys that are used for the replacement of lost teeth due to their high strength and biocompatibility. However, they cause infections in nearby tissues due to elemental release (potentially Al and V). Thus, manganese is selected to be incorporated into the alloy since it is also present in the human body in the form of traces. Different sets of implants were produced, i.e., Ti5Mn and Ti10Mn (where 5 and 10 describe the percentage of Mn) by using the powder metallurgy technique. This was followed by characterization techniques, including X-ray fluorescence spectroscopy (XRF), X-ray diffractometer (XRD), optical microscope (OM), and nanoindenter. The very aim of this study is to compare the microstructural evolutions, density, and mechanical properties of reference alloys and the ones produced in this study. Results show the microstructure of Ti6Al4V consists of the alpha (α) and beta (β) phases, while Ti5Mn and Ti10Mn revealed the beta (β) phases. The Ti5Mn alloy showed excellent mechanical properties than that of the Ti6Al4V counterpart. Extensive discussion is presented in light of the observed results. The relative density of Ti5Mn alloy was found to be enhanced than that of reference alloy.
Titanium (Ti) based alloys (e.g., Ti6Al4V) are extensively utilized in the field orthopedic and dental implant applications due to their enhanced bio-mechanical properties. Nevertheless, their resistance to corrosion requirements needs to be enhanced. Furthermore, existence of vanadium (V) and almunium (Al) elements causes cancer and alzymer respectively. Therefore, in this research Ti-Sn-Nb alloy was produced through the powder metallurgy (PM) route. Tin (Sn) and niobium (Nb) is chosen as an alloying element which replaces toxic Al and V elements. The effect Nb on the Ti–Sn–Nb alloy was studied. Three set of variations of Nb namely 5%, 7.5% & 10% were used for the improvement of properties of parent alloy. The particle dimensions of the parent alloy were analyzed through a laser particle analyzer (LPA). Morphology was studied through Scanning Electron Microscopy (SEM) and phases were determined through X-Ray Diffraction (XRD). Vicker (450SVA) tester was utilized to examine the effect on rigidity after the addition of Nb. The hardness of the alloy was decreasing and corrosion rate was increasing with an increase in Nb content. Furthermore, niobium addition enhances the ability of appetite formation when immersed in the Stimulated body fluid (SBF).
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