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We present an experimental study on the flow behaviour of gas and liquid in the upward section of a vertical pipe system with an internal diameter of 101.6 mm and a serpentine geometry. The experimental matrix consists of superficial gas and liquid velocities in ranges of 0.15 to 30 m/s and from 0.07 to 1.5 m/s, respectively, which cover bubbly to annular flow. The effects on the flow behaviours downstream of the 180° return bend are significantly reduced when the flow reaches an axial distance of 47 pipe diameters from the U-bend. Therefore, reasonably developed flow is attained at this development length downstream of the bend. Other published measurements for large-diameter film thickness show similar trends with respect to the superficial gas velocity. However, the trends differ from those of small-diameter pipes, with which the film thickness decreases much faster with increasing gas flow. As a result, only a few of the published correlations for small pipe data agreed with the experimental data for large pipe film thickness. We therefore modified one of the bestperforming correlations, which produced a better fit. Qualitative and statistical analyses show that the new correlation provides improved predictions for two-phase flow film thickness in large-diameter pipes.

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We investigate the effect of a return U-bend on flow behaviour in the vertical upward section of a largediameter pipe. A wire mesh sensor was employed to study the void fraction distributions at axial distances of 5, 28 and 47 pipe diameters after the upstream bottom bend. It was found that, the bottom bend has considerable impacts on up-flow behaviours. In all conditions, contour plots of the crosssectional phase distribution measurement using the wire mesh sensor (WMS) show that centrifugal effect of the U-bend causes appreciable misdistribution in the adjacent straight section. However, flow asymmetry significantly reduces at an axial distance of 47D from the U-bend. Flow regime maps generated from three axial locations showed that, in addition to bubbly, intermittent and annular flows, oscillatory flow occurred particularly when gas and liquid flow rates were relatively low. At this position, the mean void fractions were in agreement with those from other large-pipe studies.Comparisons were made with existing void fraction correlations. Among the correlations surveyed, drift flux-type correlations were found to give the best predictive results.

Proper selection and application of interfacial friction factor correlations has a significant impact on prediction of key flow characteristics in gas–liquid two-phase flows. In this study, experimental investigation of gas–liquid flow in a vertical pipeline with internal diameter of 0.060 m is presented. Air and oil (with viscosities ranging from 100–200 mPa s) were used as gas and liquid phases, respectively. Superficial velocities of air ranging from 22.37 to 59.06 m/s and oil ranging from 0.05 to 0.16 m/s were used as a test matrix during the experimental campaign. The influence of estimates obtained from nine interfacial friction factor models on the accuracy of predicting pressure gradient, film thickness and gas void fraction was investigated by utilising a two-fluid model. Results obtained indicate that at liquid viscosity of 100 mPa s, the interfacial friction factor correlation proposed by Belt et al. (2009) performed best for pressure gradient prediction while the Moeck (1970) correlation provided the best prediction of pressure gradient at the liquid viscosity of 200 mPa s. In general, these results indicate that the two-fluid model can accurately predict the flow characteristics for liquid viscosities used in this study when appropriate interfacial friction factor correlations are implemented.

Selection of appropriate friction factors is paramount for accurate prediction of key flow characteristics in gas–liquid two-phase flows. In this work, experimental investigation of vertical air and oil (with viscosities up to 200 mPa s) flow in a 0.060-m ID pipe is reported. Superficial air and oil velocity ranges utilized are from 22.37 to 59.06 m/s and 0.05 to 0.16 m/s respectively. The influence of estimation of interfacial friction factor on accurate determination of film thickness, void fraction and pressure gradient was investigated using a two-fluid model. The results indicated that the two-fluid model is capable of accurately predicting flow characteristics. Further, it reveals that the best performing correlations are the Belt et al. and Ambrosini et al. correlations.