Spodumene concentrate from the Pilbara region in Western Australia was characterized by X-ray diffraction (XRD), Scanning Electron Microscope Energy Dispersive Spectroscopy (SEM-EDS) and Mineral Liberation Analysis (MLA) to identify and quantify major minerals in the concentrate. Particle diameters ranged from 10 to 200 microns and the degree of liberation of major minerals was found to be more than 90%. The thermal behavior of spodumene and the concentration of its polymorphs were studied by heat treatments in the range of 900 to 1050 °C. All three polymorphs of the mineral (α, γ and β) were identified. Full transformation of the α-phase was achieved at 975 °C and 1000 °C after 240 and 60 min treatments, respectively. SEM images of thermally treated concentrate revealed fracturing of spodumene grains, producing minor cracks initially which became more prominent with increasing temperature. Material disintegration, melting and agglomeration with gangue minerals were also observed at higher temperatures. The metastable γ-phase achieved a peak concentration of 23% after 120 min at 975 °C. We suggest 1050 °C to be the threshold temperature for the process where even a short residence time causes appreciable transformation, however, 1000 °C may be the ideal temperature for processing the concentrate due to the degree of material disintegration and α-phase transformation observed. The application of a first-order kinetic model yields kinetic parameters which fit the experimental data well. The resultant apparent activation energies of 655 and 731 kJ mol−1 obtained for α- and γ-decay, respectively, confirm the strong temperature dependence for the spodumene polymorph transformations.

This review adds to the public domain literature on the extraction of lithium from mineral ores. The focus is on the pyrometallurgical pre-treatment of spodumene. Information on the phase transformation from α to β, the heat treatment methods as well as the behavior of various compounds in the roasting processes are evaluated. Insight into the chemical thermodynamics of the baking process is evaluated using HSC Chemistry software up to 1200 °C. It was observed that the alkaline, sulfation, chlorination (using Cl2 and CaCl2), carbonizing (to form Li2CO3) and fluorination processes were feasible either throughout or at a point within the temperature range considered. Chlorination using KCl and carbonizing to form Li2O are the processes found to be nonspontaneous throughout the temperatures considered.

Processing spodumene for lithium is challenging as it requires a high temperature transformation of the natural α-monoclinic form to β-tetragonal form, usually followed by acid baking and digestion.

Ghana’s bauxite is exported in the raw state with no value addition. One way to achieve value addition is to carbothermally upgrade the ore into magnetic and nonmagnetic fractions, followed by separation using a magnet. This work investigates the carbothermal upgrading of the Awaso bauxite ore using reductant generated from locally available saw dust (SD) and coconut shells (CNS). Composite pellets of bauxite-reductant were prepared, air-dried and cured for 72 hours. The cured pellets were placed in a fire-clay crucible and heated in a custom-made gas-fired furnace for 30 minutes. The fired composite pellets were separated into magnetic and non-magnetic portions using a low intensity hand-held magnet. The various portions were then characterised using XRD, XRF and SEM analyses. XRD results showed magnetite as the predominant species present in the magnetic fraction whilst the non-magnetic fraction showed alumina as the predominant peaks along with some traces of unreduced hematite, silica, carbon and titania but no hercynite.  Keywords: Bauxite, Palm Nut Shells, Gas-Fired Furnace, Hercynite, Char