Produced water is the largest waste stream generated in oil and gas industries. It is a mixture of different organic and inorganic compounds. Due to the increasing volume of waste all over the world in the current decade, the outcome and effect of discharging produced water on the environment has lately become a significant issue of environmental concern. Produced water is conventionally treated through different physical, chemical, and biological methods. In offshore platforms because of space constraints, compact physical and chemical systems are used. However, current technologies cannot remove small-suspended oil particles and dissolved elements. Besides, many chemical treatments, whose initial and/or running cost are high and produce hazardous sludge. In onshore facilities, biological pretreatment of oily wastewater can be a cost-effective and environmental friendly method. As high salt concentration and variations of influent characteristics have direct influence on the turbidity of the effluent, it is appropriate to incorporate a physical treatment, e.g., membrane to refine the final effluent. For these reasons, major research efforts in the future could focus on the optimization of current technologies and use of combined physico-chemical and/or biological treatment of produced water in order to comply with reuse and discharge limits.

The difficulties associated with transportation and refining of crude oil emulsions as well as produced water discharge limitations are among the conspicuous clues that have led the oilfield researchers to probe into practical demulsification methods for many decades.Inconsistent research outcomes observed in the literature for a particular demulsification method of a typical emulsion (i.e., water-in-oil or oil-in-water) arise not only from the varied influential parameters associated (such as salinity, temperature, pH, dispersed phase content, emulsifier/demulsifier concentration, droplet size, etc.), but also from the diverse types of emulsion constituents (namely oil, surfactant, salt, alkali, polymer, fine solids, and/or other chemicals/impurities). Being the main component in formation of stabilizing interfacial film surrounding the dispersed phase droplets, surfactant is the most predominant contributor to emulsion stability, extent of which depends on its nature (being ionic or nonionic, and its degree of hydrophilicity/lipophilicity), concentration and interaction with other surface-active agents in the emulsion, as well as on the salinity, temperature, and pH of the system. In this paper, it is endeavored to overview some of the most commonly exploited demulsification techniques (i.e., chemical, biological, membrane, electrical, and microwave irradiation) on both the oilfield and synthetic emulsions, taking into account the emulsion-stabilizing anddestabilizing effects with regard to the dominant parameters plus the emulsion composition.Further, the variations occurring in interfacial properties of emulsions by demulsification process are discussed. Finally, the mechanism(s) involved in emulsions resolution achieved by each method is elucidated. Clearly, the most efficient demulsification approach is the one able to attain desirable separation efficiency while complying with the environmental regulations and imposing the least economic burden on the petroleum industry.

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Oil and gas field wastewater or produced water is a significant waste stream in the oil and gas industries. In this study, the performance of a membrane sequencing batch reactor (MSBR) and membrane sequencing batch reactor/reverse osmosis (MSBR/RO) process treating produced wastewater were investigated and compared. The MSBR was operated in different hydraulic residence time (HRT) of 8, 20 and 44 h. Operation results showed that for a HRT of 20 h, the combined process effluent chemical oxygen demand (COD), total organic carbon (TOC) and oil and grease (O&G) removal efficiencies were 90.9%, 92% and 91.5%, respectively. The MSBR effluent concentration levels met the required standard for oil well re-injection. The RO treatment reduced the salt and organic contents to acceptable levels for irrigation and different industrial re-use. Foulant biopsy demonstrated that the fouling on the membrane surface was mainly due to inorganic (salts) and organic (microorganisms and their products, hydrocarbon constituents) matters.