Monitoring fluid flow rates is imperative for a variety of industries including biomedical engineering, chemical engineering, the food industry, and the oil and gas industries. We propose a flow meter that, unlike turbine or pressure-based sensors, is not flow intrusive, requires zero maintenance, has low risk of clogging, and is compatible with harsh conditions. Using optical fiber sensing, we monitor the temperature distribution along a fluid conduit. Pulsed heat injection locally elevates the fluid’s temperature, and from the propagation velocity of the heat downstream, the fluid’s velocity is determined. The method is experimentally validated for water and ethanol using optical frequency-domain reflectometry (OFDR) with millimetric spatial resolution over a 1.2 m-long conduit. Results demonstrate that such sensing yields accurate data with a linear response. By changing the optical fiber interrogation to time-domain distributed sensing approaches, the proposed technique can be scaled to cover sensing ranges of several tens of kilometers. On the other extreme, miniaturization for instance by using integrated optical waveguides could potentially bring this flow monitoring technique to microfluidic systems or open future avenues for novel “lab-in-a-fiber” technologies with biomedical applications.
We developed a novel method to monitor mass flow based on distributed fiber optical temperature sensing. Examination of the temporal and spatial temperature distribution along the entire length of a locally heated fluidic conduit reveals heat flow under forced convection. Our experimental results are in good agreement with two-dimensional finite element analysis that couples fluid dynamic and heat transfer equations. Through analysis of the temperature distribution bidirectional flow rates can be measured over three orders of magnitude. The technique is not flow intrusive, works in harsh conditions, including high-temperatures, high pressures, corrosive media, and strong electromagnetic environments. We demonstrate a first experimental implementation on a short fluidic system with a length of one meter. This range covers many applications such as low volume drug delivery, diagnostics, as well as process and automation technology. Yet, the technique can, without restrictions, be applied to long range installations. Existing fiber optics infrastructures, for instance on oil pipelines or down hole installations, would only require the addition of a heat source to enable reliable flow monitoring capability.
Distributed chemical sensing is demonstrated using standard acrylate coated optical fibers. Swelling of the polymer coating induces strain in the fiber’s silica core provoking a local refractive index change which is detectable all along an optical fiber by advanced distributed sensing techniques. Thermal effects can be discriminated from strain using uncoated fiber segments, leading to more accurate strain readings. The concept has been validated by measuring strain responses of various aqueous and organic solvents and different chain length alkanes and blends thereof. Although demonstrated on a short range of two meters using optical frequency-domain reflectometry, the technique can be applied to many kilometer-long fiber installations. Low-cost and insensitive to corrosion and electromagnetic radiation, along with the possibility to interrogate thousands of independent measurement points along a single optical fiber, this novel technique is likely to find applications in environmental monitoring, food analysis, agriculture, water quality monitoring, or medical diagnostics.
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