Numerical and experimental investigations of armament systems are an important part of modern design processes. The presented paper reports problems that were encountered on the theoretical analysis of the performance of 35 mm anti-aircraft cannon and the way in which they were solved. The first problem concerns the application of results of closed vessel tests of used propellant in interior ballistics simulations. The use of a nonstandard form of the gas generation rate equation solved this problem. The second problem concerned the assessment of projectile–barrel interaction. The barrel resistance was estimated making use of finite element analysis. The third problem arose from the need to determine the heat transfer from propellant gases to the barrel. The employed formula for the heat exchange coefficient and 2D modelling of the heat conduction in the barrel provided the solution. Selected elements of the theoretical model were validated by shooting range experiments and data provided by the ammunition producer. Using the considered approach, crucial ballistic parameters (maximum propellant gas pressure and muzzle velocity) were estimated with an error of less than 6.0%, without application of additional fitting coefficients. The numerical estimation of the barrel external surface temperature provided a relative discrepancy with the experimental data lower than 6% and enabled the estimation of the critical burst length, equal to 14 shots.
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