Despite the ubiquity of poly(3,4‐ethylenedioxythiophene):poly(styrenesulfonate) (PEDOT:PSS) in applications demanding mechanical flexibility, the effect on the mechanical properties of common additives—i.e., dimethylsulfoxide (DMSO), Zonyl fluorosurfactant (Zonyl), and poly(ethyleneimine) (PEI)—has not been reported. This paper describes these effects and uses plasticized films in solar cells and mechanical sensors for the detection of human motion. The tensile moduli of films spin‐coated from solutions containing 0%, 5%, and 10% DMSO and 0.1%, 1%, and 10% Zonyl (nine samples total) are measured using the buckling technique, and the ductility is inferred from measurements of the strain at which cracks form on elastic substrates. Elasticity and ductility are maximized in films deposited from solutions containing 5% DMSO and 10% Zonyl, but the conductivity is greatest for samples containing 0.1% Zonyl. These experiments reveal enlargement of presumably PEDOT‐rich grains, visible by atomic force microscopy, when the amount of DMSO is increased from 0% to 5%. PEI—which is used to lower the work function of PEDOT:PSS—has a detrimental effect on the mechanical properties of the PEDOT:PSS/PEI bilayer films. Wearable electronic sensors employing PEDOT:PSS films containing 5% DMSO and 10% Zonyl are ­fabricated, which exhibit detectable responses at 20% strain and high mechanical robustness through elastic deformation.

The mechanical properties of organic semiconductors and the mechanical failure mechanisms of devices play critical roles in the yield of modules in roll-to-roll manufacturing and the operational stability of organic solar cells (OSCs) in portable and outdoor applications. This paper begins by reviewing the mechanical propertiesprincipally stiffness and brittleness-of pure films of organic semiconductors. It identifies several determinants of the mechanical properties, including molecular structures, polymorphism, and microstructure and texture.Next, a discussion of the mechanical properties of polymer-fullerene bulk heterojunction blends reveals the strong influence of the size and purity of the fullerenes, the effect of processing additives as plasticizers, and the details of molecular mixing-i.e., the extent of intercalation of fullerene molecules between the side chains of the polymer. Mechanical strain in principle affects the photovoltaic output of devices in several ways, from strain-evolved changes in alignment of chains, degree of crystallinity, and orientation of texture, to debonding, cohesive failure, and cracking, which dominate changes in the high-strain regime. These conclusions highlight the importance of mechanical properties and mechanical effects on the viability of OSCs during manufacture and in operational environments. The review-whose focus is on molecular and microstructural determinants of mechanical properties-concludes by suggesting several potential routes to maximize both mechanical resilience and photovoltaic performance for improving the lifetime of devices in the near term and enabling devices that require extreme deformation (i.e., stretchability and ultra-flexibility) in the future. Broader contextOrganic solar cells (OSCs) are potentially an inexpensive source of renewable energy that can be manufactured at speeds that dwarf the rate at which wafer-based devices (i.e., silicon) can be fabricated. While low efficiencies of OSCs have historically been regarded as a major roadblock, the performance of this class of printable devices is improving rapidly, and module efficiencies of ten percent now seem possible. The susceptibility of polymer-based active layers to undergo thermally activated phase separation, photochemical damage, and other forms of degradation has motivated large and expanding literature devoted to understanding and improving the long-term stability of modules. Conspicuously absent from the literature, however, is a similar effort directed toward understanding the mechanical properties of organic semiconductors and their effects on the lifetime of devices against mechanical failure. The principal advantage of OSCs and all printed electronic devices is, nonetheless, roll-to-roll manufacturing on exible substrates. Manufacturing, installation, and use of these devices will thus require substantial mechanical resilience. Moreover, the ability to make devices on ultrathin plastic sheets-necessary to achieve low production energy for whole modules-requires that the acti...

This Perspective describes electronic materials whose molecular structure permits extreme deformation without the loss of electronic function. This approach“molecularly stretchable” electronicsis complementary to the highly successful approaches enabled by stretchable composite materials. We begin by identifying three general types of stretchable electronic materials: (1) random composites of rigid structures sitting atop or dispersed in an elastic matrix, (2) deterministic composites of patterned serpentine, wavy, or fractal structures on stretchable substrates, and (3) molecular materialsnoncomposite conductors and semiconductorsthat accommodate strain intrinsically by the rational design of their chemical structures. We then identify a short-term and a long-term goal of intrinsically stretchable organic electronics: the short-term goal is improving the mechanical stability of devices for which commercialization seems inevitable; the long-term goal is enabling of electronic devices in which every component is highly elastic, tough, ductile, or some combination thereof. Finally, we describe our and others’ attempts to identify the molecular and microstructural determinants of the mechanical properties of organic semiconductors, along with applications of especially deformable materials in stretchable and mechanically robust devices. Our principal conclusion is that while the field of plastic electronics has achieved impressive gains in the last several years in terms of electronic performance, all semiconducting polymers are not equally “plastic” in the sense of “deformable”, and thus materials tested on glass substrates may fail in the real world and may not be amenable to stretchableor even modestly flexiblesystems. The goal of this Perspective is to draw attention to the ways in which organic conductors and semiconductors specifically designed to accommodate large strains can enable highly deformable devices, which embody the original vision of organic electronics.

No abstract

No abstract