Abstract. This paper presents experimental and numerical results of butt friction stir welding of high density polyethylene. The FSW designed tool insulates the welded samples and preserves the heat gained from friction thus avoiding the appearance of blisters and splits after welding. The experimental tests, conducted according to combinations of process factors such as rotation speed, welding speed, pin diameter and hold time at beginning welding, were carried out according the Taguchi orthogonal table L 27 in randomized way. Temperatures in the joint during the welding operation and flow stresses from the tensile tests of welded samples were measured and variances were analyzed. Identified models were used to simulate, by finite elements, the tensile tests performed on specimens having a weld cordon in their active area. The results show coherence between the numerical predictions and experimental observations in different cases of weld cordon mechanical behaviour.

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. Failure analysis based on microvoid growth for sheet metal during uniaxial and biaxial tensile tests. Materials and Design, Elsevier, 2013, vol. 49, pp. 638-646. <10.1016/j.matdes.2013 OATAO is an open access repository that collects the work of Toulouse researchers and makes it freely available over the web where possible. a b s t r a c tThe aim of the presented investigations is to perform an analysis of fracture and instability during simple and complex load testing by addressing the influence of ductile damage evolution in necking processes. In this context, an improved experimental methodology was developed and successfully used to evaluate localization of deformation during uniaxial and biaxial tensile tests. The biaxial tensile tests are carried out using cruciform specimen loaded using a biaxial testing machine. In this experimental investigation, Stereo-Image Correlation technique has is used to produce the heterogeneous deformations map within the specimen surface. Scanning electron microscope is used to evaluate the fracture mechanism and the micro-voids growth. A finite element model of uniaxial and biaxial tensile tests are developed, where a ductile damage model Gurson-Tvergaard-Needleman (GTN) is used to describe material deformation involving damage evolution. Comparison between the experimental and the simulation results show the accuracy of the finite element model to predict the instability phenomenon. The advanced measurement techniques contribute to understand better the ductile fracture mechanism.

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