This article developed a coupled inductor balancing method to overcome cell voltage variation among cells in series, for Lithium Ion (Li-ion) batteries in Electrical Vehicles (EV). For an "eight cells in series" example, the developed balance circuit has four inductors, one magnetic circuit with one winding per two cells, and one control switch per cell, as compared to the traditional inductor-based equalizer that needs N-1 inductors and magnetic circuits for N number of cells and more switches. Therefore, ultimately, a more efficient, cost-effective circuit and low bill of materials (BOM) will be built up. All switches are logic-level N-Channel metal-oxide-semiconductor field-effect transistors (MOSFETs) and they are controlled by a pair of complementary signals in a synchronous trigger pattern. In the proposed topology, less components and fast equalization are achieved compared to the conventional battery management system (BMS) technique for electrical vehicles based on the inductor balancing method. This scheme is suitable for fast equalization due to the inductor-based balancing method. The inductors are made with a well-chosen winding ratio and all are coupled with one magnetic core with an air gap. Theoretical derivation of the proposed circuit was well-presented, and numerical simulation relevant to the electrochemical storage devices was conducted to show the validity of the proposed balance circuit. A complete balance circuit was built to verify that the proposed circuit could resolve imbalance problems which existed inside battery modules.
In this paper, the concept of a forward balancing technique fed by a buck converter for lithium-based batteries in Electrical Vehicle (EV) applications is investigated. The proposed active topology equalizes eight cells in a series in a battery pack, by using a forward converter for each battery pack and the whole battery packs, using a buck converter. The battery bank consists of four battery packs, which are in series. Therefore, the proposed system will equalize 32 cells in series. In this paper, the proposed circuit employs a single transistor used in a Zero Voltage Switch (ZVS) for the forward converter. In practice, this means a capacitor in parallel with the switch at the same time a demagnetizing of the transformer is obtained. The circuit realizes a low Electromagnetic Interference (EMI) and reduces ringing. To overcome the problem of many pins on a coil former, the transformer secondary windings are made by using hairpin winding, on a ring core. It permits, e.g., having eight secondaries and uniform output voltages. Each secondary winding is made by two hairpin turns using two zero-Ohm resistors in series. The proposed topology has less components and circuitry, and it can equalize multiple battery packs by using a single buck converter and several forward converters for each battery pack. Experimental and simulation results are performed to verify the viability of the proposed topology.
In this paper, a c ´ uk converter balancing method by using a coupled inductor for lithium based batteries is investigated. The proposed circuit is an active balancing circuit that will equalize eight battery cells in a series. In electrical vehicles (EV), a battery management system (BMS) is a vital task to achieve the best performance of the batteries and longer lifetime. The problem of voltage difference in a battery pack is an important issue to be improved. To overcome the voltage differences in battery string, an equalizing method is mandatory. The conventional c ´ uk converter requires 2(n − 1) switches to balance n cells, while the proposed circuit requires only n switches for n cells in series. In addition, the proposed developed topology uses coupled inductors instead of un-coupled inductors, unlike the traditional c ´ uk converter balancing method. Since the c ´ uk balancing transfers the energy among two adjacent cells, it requires a proportionately long equalization time particularly for long string battery packs, but the coupled inductor c ´ uk converter type overcomes this problem. The switches are N-channel metal-oxide field-effect transistor (MOSFET) to achieve lower drain-source on-resistance, R D S ( o n ) , and less voltage drop as compared to the P-channels. The switches are triggered by complementary signals. The coupled inductor is made in such a way to hold the same magnetizing inductance. It can be done by using five wires in one hand. The circuit contains five inductors, one magnetic core, with five winding for eight cells, and one capacitor for two cells. Therefore, the overall circuitry and complexity of the circuit are reduced, resulting in a more cost-effective and easy to implement circuit. The system also does not demand complicated control for battery equalizing. The experimental circuit was implemented and simulation results were obtained to confirm the validity of the proposed system.
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