Heat sink lack of design is one reason that negatively affects the performance of thermoelectric modules. As compared to conventional cooling systems equipped with thermoelectric generators (TEG), heat pipe heat sink has various points of interest. Heat pipe heat sink is the most appropriate heat exchanger for medium temperature range under 300 °C. This paper demonstrates the effect of different materials of heat pipe-heat sink on the TEG performance. Two types of heat sinks were tested with TEG, one made from copper while the other from aluminium. The aim is to improve power output of TEG by an appropriate material of fins and metal block with heat pipes. The prototype was experimentally tested and the TEG cold side temperature, voltage and current were measured in both conditions, natural and forced convection. It was found that highest power output was achieved using copper heat sink in the case of forced convection, being 7.7 W whereas, lowest power output was obtained using aluminium heat sink in the case of natural convection, being 2.67 W. It is evident that copper heat sink is more effective than aluminium heat sink in terms of power output. However, both types of heat sink needs optimisation in terms of power output, cost and economic efficiency, while the results shown in this paper are just in terms of power output.
Abstract. A significant problem in thermo-electric generators is the thermal design of the heat sink because it affects the performance of thermoelectric modules. As compared to conventional cooling systems, heat pipe heat sink have numerous advantages. Some of these advantages are: high heat-transfer rates; absence of moving parts and lack of auxiliary consumption (passive system). This paper presents the analysis of power generation using the combination of heat pipes and thermo-electric generators. The aim is to improve power output by an appropriate design of the heat sink. The average geometrical parameters of heat sink (fin height, fin space and fin thickness) were obtained from data collected from previous studies closely similar to this prototype. The prototype was tested and the temperature, voltage and current data were collected. All data were recorded by using a temperature data recorder, power meter and multimeter. It was found that the highest maximum power output was 1.925 watts at a temperature difference of 85 o C. However, the prototype did not achieve the maximum output expected. This was a result of limitation of TEG model (where only one TEG was used) and the limitation of the performance of the prototype. The prototype successfully generated enough power to charge a cell phone and laptop when connected to two or three TEGs. Moreover the heat pipe heat sink needs optimization to meet the design output from the manufacturer of the TEG at hot side temperature and cold side temperature.
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