Composite-metal stack is an ideal combination of materials which unites the advantages of each dissimilar material in a substantial weight. However, drilling dissimilar materials has been a challenge since the composite-metal stacks are at demand in industries. It is important to choose the appropriate drill geometry regarding the stacking sequence and utilize proper machining parameters in order to achieve damage free and precession holes. This experimental study was conducted on dry drilling of CFRP/Al2024/CFRP (carbon fiber-reinforced plastic). Four types of twist drills with various geometries, both coated and uncoated, were utilized to study the effect of machining parameters on hole quality. It was observed that increasing feed rate entails an increase in entrance delamination, whereas exit delaminations and fiber fraying at 2nd CFRP exit diminished with increasing feed rate. It was also found that four facet tools performed better than two facet tools in terms of fiber delamination. Most accurate hole was attained on 2nd CFRP; however, it was found that increasing feed significantly affects the hole size on 1st CFRP.
Rapid tool wear is one of the major machinability aspects of nickel-based super alloys. In this article, the effect of cutting parameters on material removal rate and tool wear of a whisker ceramic insert in turning of Inconel 625 was examined. Optical microscope and scanning electron microscope were applied to measure and study tool wear mechanism. Response surface method was used to develop a mathematical model which confirmed by experimental tests. The statistical analysis done by analysis of variance showed that depth of cut is the most effective factor on the tool wear. Experiments showed that increment of feed rate had an insignificant effect on the progress of flank wear, and it is an important controlling factor when material removal rate is considered as a desired output. Finally, optimized cutting condition is presented in this work.
Applying cutting tool with longer functioning time is a vital issue in machining of the nickel-based super alloys. However, the experimental analysis of this problem is quite expensive. Thus, three-dimensional numerical simulation of tool wear propagation in turning of Inconel 625 super alloy is taken into account, in this study. The cutting insert with complex geometry is modeled by using a reverse engineering method. Based on the cutting tool and workpiece material, Usui wear rate model is exerted to estimate the tool wear rate. In the first section, characterization of TiAlN-coated carbide tool, which is suggested by catalogue, on wear resistance is evaluated and then simulation results are validated with experiments. As a result, increment of depth of cut is the most effective factor on the generation of temperature and stresses on the tool faces resulting in wear rate acceleration. In the second section, different commercial coatings with multicompositions are applied in the simulation to find the best performance against wear. Finally, TiCN coating outperformed other coatings in turning of Inconel 625.
The motivation to replace steel and cast iron with Al–Si alloys for automotive components is part of the attempt to improve fuel economy and reduce emissions. In relation to that, the application of high-speed drilling is considered one of the most-used operations in hole making for automotive parts due to its ability to reduce lead time without sacrificing the hole quality. However, this advantage was offset by the creeping problems encountered during high-speed drilling. Although this issue is addressed accordingly, problems like uncontrollable surface integrity and poor hole quality still exist. Surface integrity studies involved the investigation of surface roughness, metallurgical changes and microhardness of the subsurface of the drilled hole. Significant alternations with respect to the loss of mechanical properties have been observed from the microhardness and microstructure analysis of the drilled hole. Results from this study showed that, in general, drilling parameters have significant effects on the surface quality and integrity of the drilled hole during high-speed drilling of Al–Si using an HSS drill.
One of the major challenges in brain research is to relate the structural features of the auditory stimulus to structural features of Electroencephalogram (EEG) signal. Memory content is an important feature of EEG signal and accordingly the brain. On the other hand, the memory content can also be considered in case of stimulus. Beside all works done on analysis of the effect of stimuli on human EEG and brain memory, no work discussed about the stimulus memory and also the relationship that may exist between the memory content of stimulus and the memory content of EEG signal. For this purpose we consider the Hurst exponent as the measure of memory. This study reveals the plasticity of human EEG signals in relation to the auditory stimuli. For the first time we demonstrated that the memory content of an EEG signal shifts towards the memory content of the auditory stimulus used. The results of this analysis showed that an auditory stimulus with higher memory content causes a larger increment in the memory content of an EEG signal. For the verification of this result, we benefit from approximate entropy as indicator of time series randomness. The capability, observed in this research, can be further investigated in relation to human memory.
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