Abstract.One of the main present industry challenges is finding the most efficient manufacturing process for a certain part. When parts are made of strong steels like Hardox, their fabrication method is usually difficult. Abrasive waterjet cutting (AWJ) is one of the cutting processes which can be used in this case. This paper presents an experimental research on the machinability of Hardox steel by AWJ. The experiments were conducted using a factorial design model considering two of the main influence parameters like the traverse speed and the distance between the nozzle and the surface of the material. Based on the measurement of the dimensions and the roughness of the parts, the influence of the parameters was revealed and analyzed. The manufacturing time was also compared, as it directly influences the production cost. Further research is considered to develop a mathematical model which can be used for a proper choice of the process parameters depending on the initial requirements.
Abstract. The manufacturing process of special steels like Hardox is usually difficult. Abrasive waterjet cutting (AWJ) is one of the machining processes which can be used in this case, with good results, as proved in previous research of the authors. This paper presents an experimental study on the influence of the AWJ main process parameters to the dimensional accuracy of holes manufactured in Hardox steels. The experiments were conducted using a L8(2 4 ) fractional factorial design matrix considering four parameters: the traverse speed, the part thickness, the hole dimension and the material type. Based on the measurement of the dimensions of the holes, the influence of those parameters was revealed and analyzed. The manufacturing time was also registered, as this parameter directly influences the production cost. Further research aims developing a mathematical model which will be a useful tool in workshop process planning.
ncremental sheet forming (ISF) is one the manufacturing methods for sheet metal parts which has an increased rate of flexibility combined with relatively simple and cheap common technological equipment. This paper presents the results of researches on ISF performed on a CNC lathe, for thin sheet parts made of DC04Am mild steel. The main objective of the paper was to establish the maximum wall angle of the parts and its dependence on the main parameters of the process: thickness and diameter of the part, the tool radius, the feed rate, the spindle speed and the lubricating/cooling conditions. The tests were performed with original equipment designed by the authors and the results were commented and presented in diagrams and images of the parts. The main conclusion is that ISF on a CNC lathe can be successfully used for manufacturing conical shaped parts made of mild steel thin sheet, having a certain maximum angle of the parts wall, for small sized batches. The limit values of the parameters analyzed are a useful technological database for engineers.
The manufacturing of aluminum honeycomb panel are usually difficult. The abrasive waterjet method can offer a suitable solution. This paper presents the results of some experiments on waterjet cutting of circular holes into aluminum honeycomb panel, which can be further used for cutting holes in aluminum honeycomb panel . The main problem which occurs is the tapered shape of the hole, due to the mechanics of the process and the control of the kerf produced by the waterjet. The experiments considered several values of the main process parameters like the pump pressure and the feed rate which have a direct influence on the part machineability. After measuring the parts, there were analyzed the main dimensional parameters of precision to reveal the proper solution for obtaining the required quality of the process.
This paper presents an experimental investigation on the abrasive waterjet machining (AWJM) of Hardox steels. A full factorial plan was designed and carried out to determine how the traverse speed, the material thickness, and the material type influence the surface roughness. Two materials were machined during the experiments: Hardox 450 and Hardox 500. The experimental data were analysed using statistical methods, and a mathematical model was obtained. Additional experiments were made to validate the model. The results proved that the analysis is accurate and the mathematical model will be a useful tool in industrial environments for process planning when abrasive waterjet machining is used for the considered material.
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