h i g h l i g h t sWe model the droplet dynamics on a PEFC cathode gas channel with a novel technique. A simple method to obtain interface curvature in two dimensions is given. Dynamic contact angle condition for droplets on rough surfaces is presented. Results can predict several variables of interest and agree with experimental data. a b s t r a c tAn embedded Eulerian-Lagrangian formulation for the simulation of droplet dynamics within a polymer electrolyte fuel cell (PEFC) channel is presented. Air is modeled using an Eulerian formulation, whereas water is described with a Lagrangian framework. Using this framework, the gas-liquid interface can be accurately identified. The surface tension force is computed using the curvature defined by the boundary of the Lagrangian mesh. The method naturally accounts for material property changes across the interface and accurately represents the pressure discontinuity. A sessile drop in a horizontal surface, a sessile drop in an inclined plane and droplets in a PEFC channel are solved for as numerical examples and compared to experimental data. Numerical results are in excellent agreement with experimental data. Numerical results are also compared to results obtained with the semi-analytical model previously developed by the authors in order to discuss the limitations of the semi-analytical approach.

An embedded formulation for the simulation of immiscible multi-fluid problems is proposed. The method is particularly designed for handling gas-liquid systems. Gas and liquid are modeled using the Eulerian and the Lagrangian formulation, respectively. The Lagrangian domain (liquid) moves on top of the fixed Eulerian mesh. The location of the material interface is exactly defined by the position of the boundary mesh of the Lagrangian domain. The individual fluid problems are solved in a partitioned fashion and are coupled using a Dirichlet-Neumann algorithm. Representation of the pressure discontinuity across the interface does not require any additional techniques being an intrinsic feature of the method. The proposed formulation is validated and its potential applications are shown.

Water management is one of the key factors in Proton Exchange Fuel Cell (PEFC) performance. The water produced within the fuel cell is evacuated through the gas channels, but at high current densities water can block the channel, thus limiting the current density generated in the fuel cell. A semianalytical model of a water droplet emerging from a gas diffusion layer pore in a PEFC channel is developed. The transient model contains a detailed adhesion and drag force estimation model. Results show that the predicted values for both drag and surface tension force are higher than the results found in literature. The results for the detachment force are consistent with the experimental data available. Higher air velocity values lead to more deformation of the droplet and oscillation with lower frequency but higher amplitude. Similar effects have been identified when the liquid mass flow is increased, leading to faster detachment of the droplet.

A Lagrangian incompressible fluid flow model is extended by including an implicit surface tension term in order to analyze droplet dynamics. The Lagrangian framework is adopted to model the fluid and track its boundary, and the implicit surface tension term is used to introduce the appropriate forces at the domain boundary. The introduction of the tangent matrix corresponding to the surface tension force term ensures enhanced stability of the derived model. Static, dynamic and sessile droplet examples are simulated to validate the model and evaluate its performance. Numerical results are capable of reproducing the pressure distribution in droplets, and the advancing and receding contact angles evolution for droplets in varying substrates and inclined planes. The model is stable even at time steps up to 20 times larger than previously reported in literature and achieves first and second order convergence in time and space, respectively. The present implicit surface tension implementation is applicable to any model where the interface is represented by a moving boundary mesh.