Wind-turbine blade rain and sand erosion, over long periods of time, can degrade the aerodynamic performance and therefore the power production. Computational analysis of the erosion can help engineers have a better understanding of the maintenance and protection requirements. We present an integrated method for this class of computational analysis. The main components of the method are the Streamline-Upwind/Petrov-Galerkin (SUPG) and Pressure-Stabilizing/Petrov-Galerkin (PSPG) stabilizations, a finite element particle-cloud tracking method, an erosion model based on two time scales, and the Solid-Extension Mesh Moving Technique (SEMMT). The turbulent-flow nature of the analysis is handled with a Reynolds-Averaged Navier-Stokes (RANS) model and SUPG/PSPG stabilization, the particle-cloud trajectories are calculated based on the computed flow field and closure models defined for the turbulent dispersion of particles, and one-way dependence is assumed between the flow and particle dynamics. Because the geometry update due to the erosion has a very long time scale compared to the fluid-particle dynamics, the update takes place in a sequence of "evolution steps" representing the impact of the erosion. A scale-up factor, calculated in different ways depending on the update threshold criterion, relates the erosions and particle counts in the evolution steps to those in the fluid-particle simulation. As the blade geometry evolves, the mesh is updated with the SEMMT. We present compu-
Wind turbine blade leading edge erosion reduces the lift and increases the drag of the blade airfoils. This occurrence, in turn, reduces turbine power and energy yield. This study focuses on the aerodynamic analysis of large and sparse erosion cavities, observed in intermediate to advanced erosion stages, whose size and surface pattern do not lend themselves to experimental and numerical analysis by means of distributed roughness models alone. Making use of three‐dimensional Navier‐Stokes computational fluid dynamics enhanced by laminar‐to‐turbulent transition modeling, and geometrically resolving individual erosion cavities, the study validates this simulation‐based approach for predicting the aerodynamics and performance loss of blade sections featuring the aforementioned erosion cavities against available experimental data. It is found that the considered cavities can trigger transition, indicating the necessity of both resolving their geometry in the simulations and also modeling distributed surface roughness, of typically lower level, as this latter affects the properties of boundary layers and, if sufficiently high, may trigger transition over the entire spanwise length affected. The energy yield loss of a utility‐scale turbine due to the considered erosion pattern is found to be between 2.1% and 2.6% using measured and computed force data of the nominal and eroded outboard blade airfoil. A parametric analysis of the cavity geometry suggests that the geometry of the cavity edge has a much larger impact on aerodynamic performance than the cavity depth.
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