The article presents the results of the laser alloying process of a ductile cast iron EN-GJS 350-22 surface with titanium powder in nitrogen atmosphere. The aim of this research was to test the influence of nitrogen atmosphere on the structure and properties of the ductile cast iron surface layer produced by a laser alloying process with titanium. The laser alloying process was conducted using a Rofin Sinar DL020 2 kW high-power diode laser (HPDDL) with rectangular focus and uniform power density distribution in the focus axis. The tests of the produced surface layers included macrostructure and microstructure observations, X-ray diffraction (XRD) analysis, energy-dispersive spectroscopy (EDS) on scanning electron microscope (SEM) and transmission electron microscope (TEM), Vickers hardness and solid particle erosion according to ASTM G76-04 standard. As a result of the laser alloying process in nitrogen atmosphere with titanium powder, the in situ metal matrix composite structure reinforced by TiCN particles was formed. The laser alloying process of ductile cast iron caused the increased hardness and erosion resistance of the surface.

This article presents production results concerning metal matrix composite-coatings made using the laser-cladding technology. The enhancement of the wear resistance of the material surface is the one of the main goals accompanying the manufacturing of composite coatings. Nickel-based superalloys are used in several industries because they are characterized by a number of desirable properties including high tensile and fatigue strength as well as resistance to high-temperature corrosion in aggressive environments. One of the most interesting materials from the group of superalloys is Inconel 625, used as a matrix material in tests discussed in this article. However, nickel-based superalloys are also characterized by an insufficient wear resistance of the surface, therefore, in relation to the tests discussed in this article, Inconel 625-based composite coatings were reinforced by adding 10%, 20% and 40% of titanium carbide particles. The addition of hard phases, i.e., TiC, WC or SiC particles can have a positive effect on the erosion resistance of cladded specimens. The aim of the experiment was to determine the impact of the titanium carbide content on the structure of the alloy and its resistance to corrosive wear, enabling the extension of the service life of Inconel 625/TiC composite coatings. The investigation included microhardness tests, corrosion resistance analysis, penetrant tests, macrostructure and microstructure analyses and X-ray diffraction (XRD) tests. The TiC particles increased the hardness of the coatings and, in general, had a negative impact on the corrosion resistance of pure Inconel 625 coatings. However, the increased homogeneity of composite coatings translated into the improvement of corrosion resistance.

This article presents the research results on the production of laser-cladded Inconel-625 in situ composite coatings on the S355JR substrate by addition of titanium and graphite powders to pure Inconel 625 alloy powder mixture for increased hardness and erosive wear resistance of the coatings. The research featured in the article includes penetrant testing, macro-, and microscopic observations of produced coatings, phase and chemical composition analysis, hardness and solid particle erosion tests. The results showed that the addition of titanium and graphite powders resulted in the composite microstructure formation by precipitation of Ti, Nb, Mo, and C-rich blocky and eutectic particles during crystallization. The conducted tests revealed that the microstructure change resulted in an increase in hardness and erosive wear resistance by 27% and 30%, respectively.

The article presents the research in the field of production of metal–matrix composite coatings using laser cladding technology. The general purpose of producing composite coatings is the improvement of wear resistance of the material surface. In this research, Inconel 625 was used as a matrix material. Nickel-based superalloys are used in several industries for unique applications because they possess a number of beneficial properties including high tensile and fatigue strengths and resistance to high-temperature corrosion in aggressive environments. However, for some applications, this alloy shows insufficient wear resistance of the surface; therefore, for the tests, Inconel 625-based composite coatings were produced with the addition of 10 vol.%, 20 vol.%, and 40 vol.% of titanium carbide (TiC) particles as reinforcement. In general, the addition of TiC particles had a positive effect on the erosion resistance of the surface. The aim of the current research was to test the influence of TiC particle reinforcement of Inconel 625 laser-cladded coatings on corrosion resistance of the surface. For the tests, the laser-cladded composite coatings with uniform phase distribution were produced. The proceeded tests included penetrant tests, macrostructure and microstructure analysis, X-ray diffraction (XRD), and microhardness and corrosion resistance tests. The results showed that using laser cladding, TiC-reinforced Inconel 625 uniform composite coatings may be produced. The addition of TiC particles caused microstructure changes in the Inconel 625 matrix and an increase in hardness. The addition of TiC particles had a negative influence on Inconel 625 corrosion resistance, but with the increased composite coating homogeneity, the corrosion resistance improved.