Alkali metal promoters have been widely employed for preparation of heterogeneous catalysts used in many industrially important reactions. However, the fundamentals of their effects are usually difficult to access. Herein, we unravel mechanistic and kinetic aspects of the role of alkali metals in CO2 hydrogenation over Fe‐based catalysts through state‐of‐the‐art characterization techniques, spatially resolved steady‐state and transient kinetic analyses. The promoters affect electronic properties of iron in iron carbides. These carbide characteristics determine catalyst ability to activate H2, CO and CO2. The Allen scale electronegativity of alkali metal promoter was successfully correlated with the rates of CO2 hydrogenation to higher hydrocarbons and CH4 as well as with the rate constants of individual steps of CO or CO2 activation. The derived knowledge can be valuable for designing and preparing catalysts applied in other reactions where such promoters are also used.
The
oxides, hydroxides, and oxo-hydroxides of iron belong to the
most abundant materials on earth. They also feature a wide range of
practical applications. In many environments, they can undergo facile
phase transformations and crystallization processes. Water appears
to play a critical role in many of these processes. Despite numerous
attempts, the role of water has not been fully revealed yet. We present
a new approach to study the influence of water in the crystallization
and phase transformations of iron oxides. The approach employs model-type
iron oxide films that comprise a defined homogeneous nanostructure.
The films are exposed to air containing different amounts of water
reaching up to pressures of 10 bar.
Ex situ analysis via scanning
electron microscopy, transmission electron microscopy, selected area
electron diffraction, and X-ray diffraction is combined with operando
near-ambient pressure X-ray photoelectron spectroscopy to follow water-induced
changes in hematite and ferrihydrite. Water proves to be critical
for the nucleation of hematite domains in ferrihydrite, the resulting
crystallite orientation, and the underlying crystallization mechanism.
CO2 Fischer–Tropsch synthesis (CO2–FTS) is a promising technology enabling conversion of CO2 into valuable chemical feedstocks via hydrogenation. Iron–based CO2–FTS catalysts are known for their high activities and selectivities towards the formation of higher hydrocarbons. Importantly, iron carbides are the presumed active phase strongly associated with the formation of higher hydrocarbons. Yet, many factors such as reaction temperature, atmosphere, and pressure can lead to complex transformations between different oxide and/or carbide phases, which, in turn, alter selectivity. Thus, understanding the mechanism and kinetics of carbide formation remains challenging. We propose model–type iron oxide films of controlled nanostructure and phase composition as model materials to study carbide formation in syngas atmospheres. In the present work, different iron oxide precursor films with controlled phase composition (hematite, ferrihydrite, maghemite, maghemite/magnetite) and ordered mesoporosity are synthesized using the evaporation–induced self–assembly (EISA) approach. The model materials are then exposed to a controlled atmosphere of CO/H2 at 300 °C. Physicochemical analysis of the treated materials indicates that all oxides convert into carbides with a core–shell structure. The structure appears to consist of crystalline carbide cores surrounded by a partially oxidized carbide shell of low crystallinity. Larger crystallites in the original iron oxide result in larger carbide cores. The presented simple route for the synthesis and analysis of soft–templated iron carbide films will enable the elucidation of the dynamics of the oxide to carbide transformation in future work.
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