Titania-containing organic-inorganic hybrid sol-gel film was developed to improve the corrosion resistance property of steel. Titania precursor was prepared from titanium-isopropoxide and methyl hydrogen silicone was used as a coupling agent to enhance the adhesion and hydrophobic nature of coating. The kinetics, thermal resistance and morphology of films were analyzed by, fourier transformed infrared spectroscopy, thermo-gravimetric and differential thermal analysis and scanning electron microscopy. The anticorrosion performance of the sol-gel coated sample was investigated by electrochemical impedance spectroscopy. The results demonstrated that coatings were dense, uniform and provided excellent corrosion resistance properties.

Corrosion resistance behavior of sol-gelderived organic-inorganic nanotitania-silica composite coatings was studied. Hybrid sol was prepared from Ti-isopropoxide and N-phenyl-3-aminopropyl triethoxy silane. The structure, morphology, and properties of the coating were characterized by Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and thermo gravimetric analysis. The corrosion performances of the sol-gel-coated samples were investigated by electrochemical impedance spectroscopy (EIS) and standard salt spray tests. The hybrid coatings were found to be dense, more uniform, and defect free. In addition, the coatings also proved its excellent corrosion protection on phosphated steel sheet.

In general, steel is protected from corrosive environments by conversion coatings, that is, phosphating, chromating, and so forth, and then followed by different layers of paints. Nowadays, strict pollution laws and regulations are creating significant challenges for coating experts to develop an environmentally friendly product. Powder coatings have demonstrated their ability as alternative to traditional solvent-borne coatings. In the present work, polyester-based two coating systems have been investigated and their performances have been evaluated for surface topographical properties by Scanning electron microscope (SEM), and energy dispersive spectrometry (EDX), accelerated corrosion resistance by salt spray test, and impedance property by electrochemical impedance spectroscopy. Coating adhesion with the steel and hardness were evaluated by bond strength, cross cut adhesion, and pencil hardness. This paper explains the results and performance of the coatings by the above two systems.

Polymer based nanocapsule was developed using core-cell approach, where the core material was methyl diphenyl diisocyanate and the cell material was urea-formaldehyde. The synthesized capsules of 100 to 800 nm size were incorporated into sol-gel matrix to prepare a final coating for steel protection. This coating was found protecting the steel at the damage or crack locations in 3.5% NaCl solution. SEM micrographs confirmed healing of the coating at the damage or crack points.

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